Discover how early fire-detection technology is transforming the reliability and safety of critical power infrastructure.
FLIR’s latest Innovate & Inspire article explores how automated thermal monitoring is helping safeguard Ireland’s energy grid and prevent high-impact failures before they happen. It’s a quick, insightful read — click the link to view the full article and dive into the innovation behind keeping the lights on.
Moneypoint Power Station supplies a large portion of Ireland’s electricity, and a fire could disrupt up to 25% of the national grid. To mitigate this risk, ESB Energy and Butler Technologies deployed a thermal-monitoring system using FLIR A500f/A700f sensors and Latitude software, providing continuous, real-time oversight of high-risk areas.
24/7 visibility: Fixed thermal cameras continuously scan high-risk areas — no more waiting for weekly manual inspections.
Fast alerts: When temperature anomalies are detected, the system sends sub-second alerts, enabling shutdown within ~15 seconds.
Deep insights: Each thermal image has 16,000+ reference points, giving highly granular condition-monitoring data (transformers, valves, cabling).
Integrated solution: Fully native design (hardware + software + UI); no third-party components to manage.
Future ready: The system is built to scale with Ireland’s transition to renewables, with AI-powered anomaly detection and predictive maintenance on the roadmap.
Grid resilience: This setup is a model for safeguarding critical infrastructure — potentially rolling out to 500+ substations.
Key Takeaway:
Thermal automation isn’t just about fire safety — it’s a powerful tool for protecting national grids. By detecting heat anomalies early, Ireland’s Moneypoint Power Station is boosting resilience, improving response times, and setting a blueprint for future energy infrastructure.
This November, Yellotec and Fluke Reliability hit the road for three game-changing events in Johannesburg, Durban, and Cape Town. The result? Packed venues, buzzing conversations, and hands-on experiences that pushed the boundaries of what reliability means today.
Technicians, engineers, plant managers, and industry experts had the opportunity to experience the latest technology in shaft alignment, condition monitoring, and predictive maintenance with the powerful Fluke Reliability Equipment taking centre stage. Every stop radiated energy, driven by professionals eager to embrace the next era of predictive maintenance and reliability excellence.
What Made the Roadshow a Success?
Hands-On Demos That Stole the Show Attendees got up close with cutting-edge Prüftechnik solutions, from laser alignment to vibration tools—seeing exactly how these systems transform daily operations, boost uptime, and maximize accuracy.
Real Expertise, Real Conversations Fluke Reliability and Yellotec’s technical specialists delivered impactful sessions, answering real-world questions and guiding teams through practical reliability strategies.
Networking at Its Best The roadshow brought together professionals from across industries—manufacturing, mining, processing, and utilities, sparking powerful connections and future collaborations.
A Nationwide Reliability Experience
Johannesburg came in strong with incredible turnout and impressive engagement. Durban brought the heat with some of the most interactive Q&A sessions of the tour. Cape Town wrapped things up in style with an enthusiastic crowd and exceptional hands-on participation.
Johannesburg – Glenburn Lodge
Durban – Bellevue Café
Cape Town – Ruslamere Conference Center
Thank You for Making It Unforgettable
We extend our gratitude to every attendee, partner, and team member who made this Roadshow possible. Your passion made this roadshow unforgettable. Together, we’re driving reliability forward.
What’s Next?
Missed the action? Don’t worry, this is just the beginning. More training, events, and innovations are on the horizon. Subscribe to our newsletter and stay ahead of the curve.
You are invited to an exclusive event dedicated to showcasing a major advancement in inspection technology. FLIR’s new iXX Series delivers powerful integration with Assetlink software, creating a seamless connection between next-generation thermal cameras and your asset hierarchy.
The iXX Series introduces a fully app-driven approach that transforms traditional inspections into a scalable, intuitive, and connected process. Teams no longer need to navigate complex or inconsistent inspection methods. Standardized, high-quality data acquisition supports enhanced safety practices, improved productivity, and faster, more informed decision-making across every site.
During the event, experts will also demonstrate FLIR Assetlink, the browser-based software that bridges radiometric image data directly to designated assets. Designed for compatibility with FLIR Exx, T5xx, T8xx, and iXX cameras, Assetlink accelerates inspection workflows and enables instant access to insights on any device.
• Discover how the FLIR iXX Series simplifies and scales thermal inspections • Learn how Assetlink connects inspection data to assets in real time • Watch live demonstrations highlighting practical field applications
Join Prüftechnik & Yellotec for a Free Half-day Roadshow in Johannesburg, Durban, or Cape Town
Yellotec is excited to partner with Fluke Reliability to bring you three exclusive, in-person Prüftechnik Roadshow events, happening this November in Johannesburg, Durban, and Cape Town!
This free, half-day technical experience features interactive sessions, hands-on demonstrations, and practical training with the latest Prüftechnik alignment and vibration solutions. Whether you want to sharpen your predictive maintenance skills or explore new innovations in reliability, this is an event you don’t want to miss.
What to Expect:
Best practices for precision shaft alignment
Vibration monitoring and analysis fundamentals
Live Prüftechnik hardware demonstrations
Opportunities to connect with industry peers and specialists
Yellotec to Showcase Cutting-Edge Reliability and Condition Monitoring Solutions at Electra Mining Africa 2026
Yellotec is proud to announce that we will be exhibiting at Electra Mining Africa 2026, taking place from 7–11 September 2026 at the Johannesburg Expo Centre, Nasrec. Recognized as Africa’s largest mining, electrical, automation, manufacturing, power, and transport trade show, Electra Mining is the perfect platform to connect with industry professionals and demonstrate the latest advancements in reliability and condition monitoring technologies.
At Yellotec, we continue to lead the way in providing world-class solutions that help industries operate more efficiently, safely, and sustainably. From predictive maintenance technologies and laser shaft alignment to infrared thermography, motion amplification, and vibration analysis, our solutions are engineered to empower maintenance teams and reliability professionals to make smarter, data-driven decisions.
Visitors to our stand can expect live demonstrations, hands-on product experiences, and technical insights from our experts. We’ll be showcasing the latest innovations from our global partners, including Prüftechnik, Teledyne FLIR, RDI Technologies, HIKMICRO, all aimed at optimizing plant performance and minimizing unplanned downtime.
You are invited to join us for an exclusive event where we showcase FLIR’s iXX Series powerful integration with Assetlink, seamlessly connecting next-generation thermal inspection cameras with your asset hierarchy.
With its app-driven design, the iXX Series transforms inspections into a scalable, intuitive, and connected process. Say goodbye to complex, inconsistent inspections and discover how standardized, high-quality data can enhance safety, productivity, and decision-making across your teams and sites. We’ll also introduce FLIR Assetlink, a browser-based software that seamlessly connects radiometric images to your asset hierarchy. Compatible with FLIR Exx, T5xx, T8xx, and iXX cameras, Assetlink speeds up workflows and delivers insights—on any device, anytime.
Date: 28 October 2025
Time: 9:00 AM SAST
Venue: Yellotec Training Center, 5 Stirrup Ln, Woodmead, Sandton
Join Yellotec at Securex South Africa, A-OSH EXPO, Facilities Management Expo, and Firexpo, from 21 to 23 October 2025 at the Cape Town International Convention Centre (CTICC).
These co-located expos will provide businesses and professionals across the Western Cape with the opportunity to explore the latest innovations in security, occupational health and safety, facilities management, and fire safety. By joining the debut Cape Town edition, Yellotec continues to showcase our commitment to delivering world-class reliability and condition monitoring solutions that empower safer, smarter, and more efficient operations.
Date: 21 – 23 October 2025
Time: 09:00-16:00
Venue: Cape Town International Convention Centre (CTICC)
Leading Reliability Solutions in Sub-Saharan Africa with PRÜFTECHNIK’s Laser Shaft Alignment Tools
By Louis Beukes
At Yellotec, we’re proud to be Sub-Saharan Africa’s trusted leader in reliability solutions, delivering precision, efficiency, and innovation to industries across the region. Our partnership with PRÜFTECHNIK, a global leader in maintenance technology, empowers us to provide state-of-the-art laser shaft alignment tools that transform how businesses maintain rotating equipment. In this article, we explore why PRÜFTECHNIK’s advanced tools—like the ROTALIGN Touch, OPTALIGN Touch, SHAFTALIGN Touch, and ROTALIGN Touch EX—are the backbone of our mission to boost uptime, reduce costs, and extend asset lifespan.
Why Yellotec Trusts PRÜFTECHNIK
With over 550 employees worldwide, PRÜFTECHNIK is a pioneer in condition monitoring, non-destructive testing, and laser alignment solutions. Their laser shaft alignment tools are globally recognized for their precision, adaptability, and integration with modern technologies like cloud connectivity and Industry 4.0. At Yellotec, we choose PRÜFTECHNIK because their tools align perfectly with our commitment to delivering tailored, high-quality solutions to industries such as mining, oil and gas, manufacturing, and power generation across Sub-Saharan Africa. PRÜFTECHNIK’s tools save time, reduce energy consumption, and prolong maintenance intervals by ensuring precise alignment of rotating shafts. Misalignment accounts for over 50% of rotating machinery damage, but with PRÜFTECHNIK’s adaptive alignment systems, Yellotec helps clients achieve unrivaled reliability and performance.
PRÜFTECHNIK’s Laser Shaft Alignment Tools: Precision for Every Need
PRÜFTECHNIK offers a range of laser shaft alignment tools designed to tackle any alignment challenge, from standard machines to complex systems in hazardous environments. Below, we highlight the four key tools Yellotec provides, updated with the latest features as of 2025.
1. ROTALIGN Touch: The Flagship for Smart Factories
The ROTALIGN Touch is PRÜFTECHNIK’s most advanced laser shaft alignment system, integrating cloud connectivity and sensALIGN® 7 technology for unmatched precision. Designed for both beginners and experts, it handles everything from motor-pump alignments to complex tasks like Cardan shaft alignment or aligning up to six sequential couplings.
Key Features:
– Cloud-Enabled Connectivity: Seamlessly integrates with ALIGNMENT RELIABILITY CENTER 4.0 software, allowing real-time work order transfers and measurement data uploads via WiFi and Bluetooth. – Intuitive Touchscreen: Features 3D machine models and voice recognition for hands-free operation, simplifying complex tasks. – RFID Integration: Identifies assets instantly, streamlining inspections and reducing errors. – Rugged Design: IP65-rated for durability in harsh industrial environments.
Why Choose It? Perfect for large-scale operations like steam turbines or multi-machine trains, the ROTALIGN Touch boosts efficiency and integrates with predictive maintenance systems for Industry 4.0-ready plants.
2. OPTALIGN Touch: The Everyday Alignment Solution
The OPTALIGN Touch is the go-to tool for daily alignment tasks, combining sensALIGN® 5 technology with user-friendly features. Its single-laser technology and Active Situational Intelligence adapt to any asset or technician skill level, making it a must-have for workshops.
Key Features:
– Fast and Precise: Delivers accurate alignments without sacrificing speed, even for standard machines. – WiFi and Cloud Integration: Transfers data to ARC 4.0 software for trending and analysis. – Upgradable: Add sensALIGN® 7 heads for enhanced capabilities. – Durable Build: IP65-rated, resistant to water, dust, oil, and impacts.
Why Choose It? Ideal for technicians needing a reliable, versatile tool for routine alignments in industries like manufacturing or utilities.
3. SHAFTALIGN Touch: Affordable Precision
Introduced in 2020 and still a leader in 2025, the SHAFTALIGN Touch offers digital advancements over traditional dial indicators, delivering high-precision results at an unbeatable price-performance ratio. Its sensALIGN® 3 sensor and modular platform make it adaptable and future-proof.
Key Features:
– Single-Laser Technology: Ensures repeatability and eliminates pre-alignment for short-distance measurements. – Thermal Growth Calculator: Automatically adjusts for material expansion, ensuring accuracy in hot conditions. – 3D Touchscreen Display: Simplifies setup and visualization with guided procedures. – Cloud Connectivity: Shares data via WiFi for simplified reporting and analysis.
Why Choose It? Perfect for standard machine alignments in cost-conscious operations, offering premium features without the premium price.
4. ROTALIGN Touch EX: Safe for Hazardous Areas
The ROTALIGN Touch EX is the only laser shaft alignment tool certified for ATEX/IECEx Zone 1 hazardous areas, making it indispensable for industries like oil refineries and gas plants. Its sensALIGN® 5 EX technology ensures precision in explosive environments.
Key Features:
– Intrinsic Safety: Certified for use without a hot work permit in explosive atmospheres. – Rugged and Glove-Friendly: IP68-rated touchscreen withstands extreme conditions and is operable with gloves. – High Precision: Adapts to any alignment challenge with single-laser accuracy. – Cloud Integration: Supports data transfer for remote monitoring and reporting.
Why Choose It? Essential for hazardous environments where safety and precision are non-negotiable.
Yellotec’s Role in Sub-Saharan Africa
As Sub-Saharan Africa’s leading reliability solutions provider, Yellotec goes beyond selling PRÜFTECHNIK tools. We offer comprehensive services, including:
– Expert Alignment Services: Our engineers use PRÜFTECHNIK systems to deliver precise alignment for simple pumps or complex machine trains. – Training and Support: We provide tailored training to ensure your team maximizes tool performance. – Calibration and Repair: Our certified technicians keep your PRÜFTECHNIK tools in top condition. – Custom Solutions: We work with clients across mining, oil and gas, and power sectors to address unique reliability challenges.
Our partnership with PRÜFTECHNIK has helped clients like Corbion cut maintenance costs by 40%, proving the real-world impact of these tools.
Laser Alignment in the Age of Industry 4.0
PRÜFTECHNIK’s tools are at the forefront of Industry 4.0, integrating with cloud-based platforms to support predictive maintenance and real-time data analysis. Features like RFID tagging, voice recognition, and cloud connectivity enable seamless asset management, helping Sub-Saharan African industries stay competitive in a digital world. Whether you’re optimizing a single pump or an entire plant, Yellotec and PRÜFTECHNIK deliver solutions that drive efficiency and reliability.
Why Choose Yellotec? At Yellotec, we’re passionate about empowering Sub-Saharan African industries with the best maintenance technology. Our deep expertise, combined with PRÜFTECHNIK’s innovative tools, ensures your assets run smoothly and efficiently. From rugged designs to smart connectivity, these laser shaft alignment tools are built to meet the demands of today’s industries while preparing you for the future.
Ready to elevate your reliability strategy? Contact Yellotec today for a demo of PRÜFTECHNIK’s laser shaft alignment tools or to learn how we can tailor solutions to your needs. Reach out to our technical sales team for expert guidance. Let’s align your assets for success!
Louis brings over 17 years of experience in Condition Monitoring, including 13 years of dedicated service at Yellotec. Throughout his career, he has contributed as a sales professional, technician, and trainer, delivering practical reliability solutions and supporting the growth of the next generation. His expertise spans condition monitoring, infrared thermography, vibration analysis, ultrasound, motion amplification, machine lubrication, and field lubricant analysis—demonstrating his ongoing commitment to excellence within the Yellotec family.
The world of condition monitoring has just taken a giant leap forward with the release of the FLIR IXX Series cameras and FLIR ASSETLiNK software. Together, these solutions are designed to maximize efficiency, simplify workflows, and give organizations a smarter way to protect their most valuable assets. Whether you’re in manufacturing, utilities, energy, or facility management, these new offerings from FLIR provide the tools to move confidently into the future of predictive maintenance.
Key Features of the FLIR IXX Series
The FLIR IXX Series is the next generation of handheld thermal imaging cameras. Engineered for professional inspectors and technicians, this series raises the bar for thermal imaging technology with faster performance, greater detail, and improved usability.
Mobile Apps & Customization: The IXX Series connects seamlessly with FLIR apps for quick sharing, remote viewing, and instant reporting. Organizations can also develop custom apps tailored to their workflows, ensuring the cameras integrate smoothly into existing systems.
Designed for the Real World: Rugged housings, ergonomic designs, and long battery life make the IXX Series reliable for daily use in demanding environments.
Exceptional Image Clarity: Featuring improved thermal resolution and advanced imaging modes, the IXX Series delivers crisp images that make it easier to detect and diagnose even subtle anomalies.
Optimized User Experience: A larger, more responsive touchscreen and streamlined menus ensure quick access to tools and settings, reducing time in the field.
Connectivity & Sharing: Wi-Fi, Bluetooth, and cloud integration enable instant data transfer, reporting, and collaboration across teams. one
With these upgrades, FLIR ensures that technicians not only spot issues faster but also communicate them more effectively, leading to smarter and more cost-effective decisions.
Benefits and Applications of FLIR ASSETLiNK Software
While the IXX Series excels at capturing high-quality thermal data, FLIR ASSETLiNK ensures that this data is fully utilized. ASSETLiNK is a cloud-based condition monitoring platform that connects data from multiple FLIR devices and sensors, turning raw information into meaningful insights.
Unified Asset Health View: ASSETLiNK consolidates information from thermal cameras, vibration sensors, and other monitoring tools into a single, centralized dashboard.
Automated Data Flow: No more manual data collection or fragmented reporting. ASSETLiNK automatically uploads and organizes data, saving time and reducing human error.
Smart Notifications & Alerts: Users can configure thresholds and receive instant alerts when equipment performance deviates from acceptable ranges.
Scalable & Secure Cloud Platform: Built on Microsoft Azure, ASSETLiNK is both scalable and secure, supporting small businesses as well as large enterprises with multi-site operations.
Integration with FLIR Condition Monitoring Tools: Compatible with FLIR thermal cameras, acoustic imagers, and vibration sensors, ASSETLiNK brings all condition monitoring data together for a holistic view of operations.
Remote Accessibility: Access asset health data anytime, anywhere, from any device, enabling faster decision-making and collaboration across dispersed teams.
The result is a seamless ecosystem that shifts organizations from reactive maintenance to predictive strategies, reducing downtime, lowering costs, and improving overall operational efficiency.
The combination of the FLIR IXX Series and ASSETLiNK delivers real-world impact across multiple industries:
Energy & Utilities: Monitor substations, transformers, and distribution lines with precision thermal imaging while using ASSETLiNK to centralize data from multiple sites. Early fault detection prevents costly blackouts and improves service reliability.
Manufacturing: Detect overheating machinery, misaligned bearings, or insulation breakdowns before they halt production. With ASSETLiNK, maintenance teams can track long-term asset health and prioritize interventions to minimize downtime.
Facilities Management & Buildings: Identify HVAC inefficiencies, moisture intrusion, or electrical panel faults with the IXX Series, then leverage ASSETLiNK to document and share inspection data for compliance and energy efficiency programs.
Oil & Gas: In high-stakes environments, thermal inspections paired with centralized monitoring help operators detect leaks, overheating equipment, and safety hazards before they escalate.
Transportation & Infrastructure: Ensure the integrity of rail systems, bridges, and electrical equipment by combining rugged field inspections with cloud-based reporting and trend analysis.
Real-world examples of how custom apps can be created and applied with the FLIR IXX Series:
Transportation: A rail inspection app that links thermal imaging data to GPS locations, ensuring maintenance crews know exactly where potential failures are detected.
Utilities: A custom inspection app that standardizes transformer and substation thermal checks, automatically flagging hotspots and sending reports directly to central control.
Manufacturing: A custom dashboard app that integrates thermal camera data with production line sensors, giving maintenance teams live alerts on overheating motors or bearings.
Facilities Management: A mobile app designed for HVAC contractors that guides technicians through step-by-step inspections, logs thermal images, and instantly generates customer-ready reports.
Oil & Gas: A safety-focused app that combines thermal data with gas detection readings, helping operators quickly assess risks in hazardous environments.
A New Era of Condition Monitoring
Together, the FLIR IXX Series cameras and FLIR ASSETLiNK software redefine the standard for condition monitoring. The IXX Series introduces advanced imaging, intuitive design,customization and effortless sharing, while ASSETLiNK provides the intelligence and connectivity needed to unlock the full potential of captured data. For businesses seeking to safeguard assets, boost efficiency, and stay ahead of costly failures, these tools are more than just innovations — they are game-changers. By combining powerful imaging with intelligent data management, FLIR is shaping a smarter, more connected future for maintenance and reliability professionals.
Ready to learn more? Explore the FLIR IXX Series and ASSETLiNK software today and see how they can transform your approach to condition monitoring.
Join us for a dynamic, technical forum tailored for researchers, engineers, and scientists working in defence R&D. This in-depth session brings together cutting-edge thermal imaging technology and real-world defence applications — all led by the experts from FLIR and Yellotec.
What to Expect:
Technology Reveal Be among the first to see FLIR’s newly released technology that seamlessly integrates thermal and visible feeds — unlocking new possibilities for multi-spectrum analysis in defence environments. Expert-Led Insights Gain firsthand knowledge from FLIR engineers and Yellotec specialists on the latest advancements in thermal imaging and how they’re transforming modern defence strategies. Real-World Defence Applications Explore how thermal imaging supports target tracking, muzzle flash detection, flare analysis, and advanced munition research — all critical to modern battlefield awareness and response. Radiometric Systems in Action Watch FLIR’s radiometric systems analyze IR signatures of vehicles, aircraft, and equipment — supporting stealth optimization, thermal suppression, and countermeasure development. Live Demonstrations & Technical Q&A Experience simulated demonstrations and engage directly with technical experts. Bring your toughest questions — this is your opportunity to get tailored advice on real-world challenges.
Win the Newly Released 60th Anniversary Radiometry Handbook Be one of 50 lucky attendees randomly selected to receive a hard copy of FLIR’s 60th Anniversary Radiometry Handbook — a stunning 500-page, high-gloss printed reference packed with advanced insights and technical depth, crafted specifically for defence and engineering professionals.
