Tag: Vibration Analysis

  • Yellotec Partners with ReVibe Energy

    Yellotec is excited to announce a new partnership with ReVibe Energy, bringing innovative wireless, self-powered sensing technology to industries that rely on critical vibratory equipment.

    ReVibe Energy develops advanced vibration monitoring sensors that generate their own power by harvesting energy directly from machine motion. These wireless sensors require no batteries or cables, enabling continuous vibration monitoring in environments where traditional sensors are difficult to install or maintain. The technology is particularly well suited for vibrating screens and other high-vibration industrial equipment.

    Industrial vibrating screens play a critical role in sectors such as mining, aggregates, and mineral processing. These machines are used to sort, separate, and classify large volumes of material by size, operating under constant high vibration and heavy loads. Because of these demanding conditions, screens are subject to significant mechanical stress and wear, making reliable condition monitoring essential to prevent failures and unplanned downtime.

    However, the same high-energy environment that makes screens effective also makes them difficult to monitor using conventional sensors. Cabling can fail due to continuous movement, while battery-powered devices require frequent maintenance in hard-to-reach locations.

    ReVibe’s self-powered wireless sensors address this challenge by using the machine’s own vibration as an energy source. This allows sensors to operate continuously without external power, providing reliable vibration data that can be used to monitor screen performance, detect developing faults, and support predictive maintenance strategies.

    Through this partnership, Yellotec will introduce ReVibe’s innovative sensing solutions to help close this long-standing monitoring gap. By converting machine motion into actionable insights, the technology enables improved equipment reliability and greater operational visibility.

    By combining Yellotec’s expertise in machine condition monitoring with ReVibe’s self-powered sensor technology, customers will gain new capabilities to monitor equipment that was previously difficult or impossible to instrument.

    Yellotec is excited to partner with ReVibe Energy and looks forward to delivering this new generation of monitoring solutions to industry.

  • Vibration Diagnostics on a Turbo Generator Train

    Advanced Vibration Diagnostics Reveal the True Cause of Turbo-Generator Blade Failure

    This OROS application note details a root cause investigation into a blade failure on a 15 MW turbo-generator at BASF. After an overhaul, the machine experienced unexpected blade damage, prompting a comprehensive vibration and rotor dynamic analysis using advanced diagnostic tools.

    Tests ruled out speed instability, torsional resonance, and balancing issues. The investigation concluded that excessive steam extraction in the exhaust system caused blade excitation and failure, highlighting the importance of in-depth vibration diagnostics in turbomachinery.

    Article Highlights:

    • Root cause investigation of a blade failure on a 15 MW turbo-generator at BASF.
    • Advanced vibration diagnostics performed using OROS analyzer and ORBIGate software.
    • Speed stability, torsional vibration, torque, and shaft centerline behavior were all analyzed.
    • No issues found with speed regulator, torsional resonance, or balancing.
    • Slow-roll vibration traced to turning gear eccentricity — not a fault condition.
    • Root cause identified as excessive steam extraction in the exhaust system, leading to blade excitation and damage.
    • Highlights the value of detailed rotor dynamic and vibration analysis in preventing unplanned downtime.

    Key Takeaway:

    Comprehensive vibration and rotor dynamic analysis is essential for accurately diagnosing turbomachinery failures — in this case at BASF, advanced diagnostics ruled out mechanical and control issues and revealed that excessive steam extraction caused the blade damage, demonstrating the importance of detailed data-driven investigation to prevent unnecessary downtime and misdiagnosis.

  • A Realistic and Trusted Look at a Career in Vibration Analysis and Vibration Monitoring in 2026

    Beyond the Viral Moment

    Following a recent viral TikTok post by Seramphuti, renewed attention has been drawn to short courses and specialized technical careers, including high-demand fields like vibration monitoring. The video sparked widespread conversation around opportunities in high-skill trades—sectors that often operate outside the mainstream spotlight yet play a critical role in global industrial reliability.

    While the content highlighted the earning potential within this space, it’s equally important to balance that excitement with a realistic and responsible career roadmap. For those looking to enter the world of vibration monitoring, understanding the required ISO certifications, technical foundations, and long-term development paths is essential for a successful career in predictive maintenance.

    Why Vibration Monitoring and Analysis Is Different

    Vibration Analysis is a highly technical and niche discipline. To put this into perspective, South Africa currently has fewer than ±3,000 qualified ISO Category I vibration analysts. This small number reflects the specialist nature of the field, especially when compared to larger semi-skilled or skilled sectors such as fibre or network technicians, which are estimated to include 40,000–60,000 practitioners.

    This scarcity is not accidental. Vibration Monitoring and Vibration Analysis demands deep technical understanding, disciplined field experience, and long-term professional commitment.

    Our Approach to Training: Integrity Over Hype

    It’s important to be clear: we do not view training as a profit-making exercise. We have no interest in capitalising on internet hype or viral trends. Our responsibility is to uphold the integrity of the profession and ensure that individuals entering this field are set up for long-term success—not disappointment.

    For this reason, we must state honestly: a 5-day course does not guarantee employment.

    Professional credibility in this industry is built through experience, competence, and accountability. Any suggestion that a short course alone can unlock a high-paying career does a disservice to both learners and the profession itself.

    The Real Career Path: A Five-Stage Progression

    In vibration analysis, field experience outweighs classroom learning. Technical competence is developed through structured exposure, repetition, and application in real industrial environments. The typical progression looks like this:

    1. Industrial Maintenance and Safety

    Most professionals begin as assistants, learners, or apprentices. This stage focuses on understanding industrial plants, machinery components, safety protocols, and correct workplace behaviour.

    2. Supervised Data Collection

    Once familiar with plant operations, individuals begin collecting vibration data under the supervision of a qualified analyst. This hands-on phase ensures correct sensor placement, data accuracy, repeatability, and reliable results.

    3. Internal Practical Training

    At this stage, individuals receive structured in-house training focused on the specific diagnostic tools, software platforms, and methodologies used by their employer.

    4. ISO 18436-2 Category I Certification

    Only after gaining sufficient field exposure are individuals typically eligible for the 5-day ISO Category I course. This training formalises existing knowledge—it does not replace experience.
    A minimum of six months of documented relevant experience is required to obtain official ISO certification. Attending the course alone does not make one certified, nor is it a shortcut to employment.

    5. Advanced Professional Growth (Category II–IV)

    Beyond Category I, the technical difficulty increases significantly. Category III and IV levels require either a strong STEM qualification or many years of disciplined self-study to master the advanced engineering physics involved.

    Practical Advice for Those Seriously Considering This Career

    If you are genuinely interested in vibration analysis, we recommend starting with free self-study resources available online. This allows you to build foundational knowledge and test your interest before committing financially.

    We also strongly encourage seeking assistant, learnership, or apprenticeship roles. These opportunities provide essential machine exposure and demonstrate commitment and work ethic to potential employers.

    We have seen cases where individuals paid for training upfront, only to struggle for years to secure employment due to a lack of practical experience. Please also note that Yellotec’s private course fees are payable upon registration and are non-refundable.

    Making an Informed Decision

    Our intention is not to discourage interest—but to ensure informed decision-making. Entering a specialist technical field without understanding the required commitment can lead to costly miscalculations.
    If you have carefully considered these factors and still wish to pursue this path, you will find our course information below.

    Vibration Monitoring and analysis is a rewarding and respected profession—but like all true specialist careers, it is built over time, not overnight.

  • A Legacy of Excellence: Celebrating Yellotec’s Award-Winning Journey

    At Yellotec, we believe that consistent results, deep technical expertise, and unwavering commitment to our customers should speak for themselves. Over the years, that commitment has been recognised by some of the most respected global technology partners in our industry.

    Each award we receive tells a story of trust, performance, and long-term partnerships built on delivering real value. Here’s a look at some of the milestones that mark Yellotec’s journey of excellence.

    Fluke Award 2025
    Best-in-Class FRS Technical Expertise (2025)

    Fluke Reliability | FRS Partner Connect – Dubai, UAE

    This award recognises Yellotec’s outstanding technical capability and leadership in Fluke Reliability Solutions (FRS). Being named Best-in-Class reflects the depth of our engineering knowledge, our ability to solve complex reliability challenges, and our focus on helping customers prevent failures before they happen.

    It’s a testament to the skill of our technical teams and their commitment to delivering world-class reliability solutions across industries.

    Fluke has recognized Yellotec as a Trusted Partner since 2009, reflecting a long-standing partnership built on reliability and performance excellence across Southern Africa. 

    Top Training Partner Award – Africa (2024)

    Yellotec | Regional Recognition

    Training is at the heart of sustainable reliability and maintenance excellence. Receiving the Top Training Partner Award for Africa highlights Yellotec’s role in empowering professionals with the knowledge and skills needed to operate, maintain, and optimise critical assets.

    From condition monitoring to advanced diagnostics, this recognition reflects our passion for developing people, not just deploying technology.

    FLIR R&D Science Platinum Partner of the Year (2024)

    EMEA | Yellow Technical Services

    Being awarded Platinum Partner of the Year by FLIR is a significant achievement that underscores our technical leadership, innovation, and close collaboration with one of the world’s leading sensing technology companies.

    This recognition celebrates our contribution to advanced research, application excellence, and the successful delivery of FLIR solutions across the EMEA region.

    Thank you to our partners, customers, and teams who make these achievements possible.

  • Connect with Yellotec’s Reliability Expert Team at MTE 2026

    Don’t Miss Yellotec at the MTE Expos This Year

    Yellotec is excited to be part of the Mining and Technical Exhibitions (MTE) taking place throughout the year. As a trusted partner to industries across Southern Africa, Yellotec invites visitors to stop by our stand for live product demonstrations and practical insights into Reliability and Online Condition Monitoring—shared by experienced industry professionals who understand real-world operational challenges.

    We look forward to connecting with you at MTE this year:

    April

    16 Apr: Rustenburg, North West

    March

    10 Mar: Maun, Bostwana
    13 Mar: Jwaneng, Bostwana

    May

    07 May: Middelburg, Mpumalanga
    19 May: Zondereinde, Limpopo
    21 May: Amandelbult, Limpopo

    June

    02 Jun: Sappi Saiccor, KZN
    04 Jun: Richards Bay, KZN
    18 Jun: Phalaborwa, Limpopo

    July

    07 Jul: Hotazel, Northern Cape
    09 Jul: Kathu, Northern Cape
    30 Jul: Steelpoort, Limpopo

    August

    06 Aug: Ngodwana, Mpumalanga

    September

    28 Sept: Kalumbila, Zambia
    30 Sept: Solwezi, Zambia

    October

    02 Oct: Kitwe, Zambia
    20 Oct: Springbok, Northern Cape
    22 Oct: Aggeneys, Northen Cape

    November

    05 Nov: Lephalale, Limpopo

    Expert Insights into Machine Health and Reliability

    At the heart of Yellotec’s offering is a solution-oriented approach to improving machine health and reliability. Our focus is on helping organizations reduce unplanned downtime, extend asset life, and make smarter maintenance decisions through proven, condition-based maintenance strategies.

    At the MTE Expos, visitors will have the opportunity to explore a wide range of advanced technologies, including:

    • Online Vibration Analysis
    • Handheld Vibration Solutions
    • Laser Shaft Alignment
    • Thermal Imaging
    • Online Oil Analysis
    • Motion Amplification
    • Electric Motor Testing
    • Ultrasound Technologies

    These solutions work together to provide early fault detection, actionable insights, and greater visibility into asset performance.

    Powered by Leading Global Brands

    Yellotec proudly represents some of the world’s most respected reliability and condition monitoring brands. These include Fluke Reliability, Teledyne FLIR, RDI Technologies Inc., UE Systems, Mobius Institute, Noria Corporation, Atten2 Deep Monitoring Solutions, PCB Piezotronics, Gill Sensors & Controls, and many more. By combining best-in-class technologies with local expertise, Yellotec delivers reliable, fit-for-purpose solutions tailored to demanding industrial environments.

    Visit Yellotec at MTE

    Whether you are looking to modernize your maintenance strategy, implement online condition monitoring, or gain expert advice on reliability best practices, Yellotec’s stand at the MTE Expos is the place to be. Come and engage with our team, see the technology in action, and discover how smarter maintenance can drive safer, more efficient operations.

  • Condition Monitoring with VibGuard IIoT Helped Two Customers Avoid Over $1.7M in Damage and Downtime

    Discover how VibGuard IIoT enabled condition monitoring that helped two customers prevent critical damage and unplanned downtime.

    In this case study, real-time condition monitoring with VibGuard IIoT helped two industrial customers detect early equipment faults that periodic inspections would have missed, enabling timely identification of electrical and mechanical issues on critical assets.

    Early, informed intervention allowed planned repairs instead of emergency failures, helping both customers avoid major equipment damage, unplanned downtime, and significant financial losses—demonstrating the value of proactive, data-driven maintenance.

    Article Highlights:

    • Continuous condition monitoring with VibGuard IIoT enables early fault detection beyond periodic inspections.
    • High-resolution vibration data and advanced diagnostics identify subtle mechanical and electrical issues before failure.
    • Early detection on critical assets allowed maintenance teams to intervene proactively and avoid unplanned shutdowns.
    • Real-world case studies demonstrate how VibGuard IIoT supports a shift from reactive to predictive maintenance.

    Key Takeaway:

    Real-time condition monitoring with VibGuard IIoT enabled early detection and diagnosis of emerging machine faults, allowing maintenance teams to intervene proactively and prevent major equipment failures and unplanned downtime that would have otherwise resulted in significant operational losses.

    The VibGuard IIoT:

  • Fluke Reliability Roadshow 2025

    A Power-Packed Success Across South Africa!

    This November, Yellotec and Fluke Reliability hit the road for three game-changing events in Johannesburg, Durban, and Cape Town. The result? Packed venues, buzzing conversations, and hands-on experiences that pushed the boundaries of what reliability means today.

    Technicians, engineers, plant managers, and industry experts had the opportunity to experience the latest technology in shaft alignment, condition monitoring, and predictive maintenance with the powerful Fluke Reliability Equipment taking centre stage. Every stop radiated energy, driven by professionals eager to embrace the next era of predictive maintenance and reliability excellence.

    What Made the Roadshow a Success?

    Hands-On Demos That Stole the Show
    Attendees got up close with cutting-edge Prüftechnik solutions, from laser alignment to vibration tools—seeing exactly how these systems transform daily operations, boost uptime, and maximize accuracy.

    Real Expertise, Real Conversations
    Fluke Reliability and Yellotec’s technical specialists delivered impactful sessions, answering real-world questions and guiding teams through practical reliability strategies.

    Networking at Its Best
    The roadshow brought together professionals from across industries—manufacturing, mining, processing, and utilities, sparking powerful connections and future collaborations.

    A Nationwide Reliability Experience

    Johannesburg came in strong with incredible turnout and impressive engagement. Durban brought the heat with some of the most interactive Q&A sessions of the tour. Cape Town wrapped things up in style with an enthusiastic crowd and exceptional hands-on participation.

    Johannesburg – Glenburn Lodge
    Durban – Bellevue Café
    Cape Town – Ruslamere Conference Center

    Thank You for Making It Unforgettable

    We extend our gratitude to every attendee, partner, and team member who made this Roadshow possible. Your passion made this roadshow unforgettable. Together, we’re driving reliability forward.

    What’s Next?

    Missed the action? Don’t worry, this is just the beginning. More training, events, and innovations are on the horizon. Subscribe to our newsletter and stay ahead of the curve.

  • Reliability Hits the Road

    Join Prüftechnik & Yellotec for a Free Half-day Roadshow in Johannesburg, Durban, or Cape Town

    Yellotec is excited to partner with Fluke Reliability to bring you three exclusive, in-person Prüftechnik Roadshow events, happening this November in Johannesburg, Durban, and Cape Town!

    This free, half-day technical experience features interactive sessions, hands-on demonstrations, and practical training with the latest Prüftechnik alignment and vibration solutions. Whether you want to sharpen your predictive maintenance skills or explore new innovations in reliability, this is an event you don’t want to miss.

    What to Expect:

    • Best practices for precision shaft alignment
    • Vibration monitoring and analysis fundamentals
    • Live Prüftechnik hardware demonstrations
    • Opportunities to connect with industry peers and specialists
    Time: 09:00-12:00
    Lunch will be provided

    Choose Your Roadshow Location & Register:

    Johannesburg – 4 November |
    Glenburn Lodge

    Durban – 5 November |
    Bellevue Café

    Cape Town – 6 November |
    Ruslamere Conference Center

    Seats are limited, secure your place today!
    We look forward to welcoming you at one of these exciting events.

  • Electra Mining Africa 2026

    Yellotec to Showcase Cutting-Edge Reliability and Condition Monitoring Solutions at Electra Mining Africa 2026

    Yellotec is proud to announce that we will be exhibiting at Electra Mining Africa 2026, taking place from 7–11 September 2026 at the Johannesburg Expo Centre, Nasrec. Recognized as Africa’s largest mining, electrical, automation, manufacturing, power, and transport trade show, Electra Mining is the perfect platform to connect with industry professionals and demonstrate the latest advancements in reliability and condition monitoring technologies.

    At Yellotec, we continue to lead the way in providing world-class solutions that help industries operate more efficiently, safely, and sustainably. From predictive maintenance technologies and laser shaft alignment to infrared thermography, motion amplification, and vibration analysis, our solutions are engineered to empower maintenance teams and reliability professionals to make smarter, data-driven decisions.

    Visitors to our stand can expect live demonstrations, hands-on product experiences, and technical insights from our experts. We’ll be showcasing the latest innovations from our global partners, including Prüftechnik, Teledyne FLIR, RDI Technologies, HIKMICRO, all aimed at optimizing plant performance and minimizing unplanned downtime.

    Date: 7 – 11 September 2026
    Time: 09:00-17:00
    Venue: Johannesburg Expo Centre, Nasrec
    Yellotec stand: Hall 5, D1

    What to Expect at Our Stand

    Yellotec History at Electra Mining

    Electra Mining 2024

  • Azima DLI

    Azima DLI Header

    AI-powered vibration analytics and remote condition monitoring that you can rely on. Azima DLI helps you move from reactive to predictive maintenance.

    Predict Failures Months Before They Happen

    In today’s fast-paced industrial landscape, equipment reliability is critical to maintaining efficiency and avoiding costly downtime. With the advent of AI-enabled vibration diagnostics, you can now foresee and avert issues well before they arise. This advanced technology pinpoints faults, predicts time-to-failure, and recommends corrective action, transforming your maintenance strategy from reactive to proactive.


    The Most Advanced Diagnostic Engine Available

    Our AI-powered diagnostic engine is the most sophisticated in the industry, leveraging 30 years of maintenance data. It analyzes over 100 trillion data points across 50 different machinery component types to deliver precise and accurate maintenance analysis. This level of insight allows you to identify potential failures months before they occur, ensuring your operations remain smooth and uninterrupted.

    World-Class Vibration Experts

    Our team of ISO Level II-IV trained analysts, armed with cutting-edge AI tools, are five times more efficient than traditional analysts. This combination of human expertise and AI precision ensures that you receive the most accurate diagnostics and maintenance recommendations. Our experts are dedicated to helping you optimize your machinery’s performance and extend its lifespan.


    Rapid Time-To-Value

    One of the standout features of our AI-enabled vibration diagnostics is the rapid time-to-value. Unlike competitors who require a lengthy 12-18 month setup period, we provide accurate, actionable results from day one. We can get your first machine online within 24 hours, allowing you to immediately benefit from reduced downtime and improved efficiency.

    More Uptime, Lower Costs

    Our solution has helped customers reduce major faults by 90%, lower vibration program costs by 30%, and boost production capacity by 2%. By implementing our advanced diagnostics, you can achieve similar results, leading to more uptime, lower maintenance costs, and increased production output.


    Enterprise Reporting

    Demonstrate the return on investment (ROI) of your reliability program with our comprehensive enterprise reporting. Our executive-level reports detail key saves, identify blind spots, and assess production risks, providing you with a clear picture of your program’s effectiveness and areas for improvement.

    With AI-enabled vibration diagnostics, you can predict failures months before they happen, ensuring your operations remain efficient and cost-effective. Experience the benefits of the most advanced diagnostic engine, world-class expertise, rapid deployment, and comprehensive reporting. Transform your maintenance strategy today and secure a future of uninterrupted productivity.

    Related Product:

    watchman resized

    Azima Watchman AirAccel 310

    Wireless vibration with actionable diagnostics.

    High resolution data allows for the detection of more machine faults, giving users better insights to emerging problems and root causes.

    The Expert Automated Diagnostic System can identify 1,200+ unique fault types on 50+ common machine components using over 6000 diagnostic rules, providing prioritized recommended repair actions on machines meeting the below criteria:

    Prime mover speed from 300 RPM to 6000 Rpm.

    Download Datasheet