Join us for a dynamic, technical forum tailored for researchers, engineers, and scientists working in defence R&D. This in-depth session brings together cutting-edge thermal imaging technology and real-world defence applications — all led by the experts from FLIR and Yellotec.
What to Expect:
Technology Reveal Be among the first to see FLIR’s newly released technology that seamlessly integrates thermal and visible feeds — unlocking new possibilities for multi-spectrum analysis in defence environments. Expert-Led Insights Gain firsthand knowledge from FLIR engineers and Yellotec specialists on the latest advancements in thermal imaging and how they’re transforming modern defence strategies. Real-World Defence Applications Explore how thermal imaging supports target tracking, muzzle flash detection, flare analysis, and advanced munition research — all critical to modern battlefield awareness and response. Radiometric Systems in Action Watch FLIR’s radiometric systems analyze IR signatures of vehicles, aircraft, and equipment — supporting stealth optimization, thermal suppression, and countermeasure development. Live Demonstrations & Technical Q&A Experience simulated demonstrations and engage directly with technical experts. Bring your toughest questions — this is your opportunity to get tailored advice on real-world challenges.
Win the Newly Released 60th Anniversary Radiometry Handbook Be one of 50 lucky attendees randomly selected to receive a hard copy of FLIR’s 60th Anniversary Radiometry Handbook — a stunning 500-page, high-gloss printed reference packed with advanced insights and technical depth, crafted specifically for defence and engineering professionals.
Thermal Cameras, Thermal Security Cameras and Thermography Cameras – What Are The Differences and Which One Do I Need?
By Tjaart Broodryk
Broadly speaking there are really two main types of Infrared Cameras, and then a third although the third is not that important in the mainstream marketplace. The three main types then are:
THERMAL IMAGING or THERMAL SECURITY Cameras – Cameras that are designed to output an infrared image only – these cameras cannotmeasure temperature.
THERMOGRAPHY CAMERAS – Cameras that output a Radiometric infrared image and can measure temperature or quantify electromagnetic radiation in several different units.
SCIENTIFIC INFRARED CAMERAS that allow users an open framework camera, necessary for Advanced Radiometry and allows total access to the setup, calibration and outputs of the camera.
Main uses of these cameras (there are off course more) in the mainstream are:
THERMAL IMAGING or THERMAL SECURITY Cameras that cannot measure are used for security / military purposes, or similar applications such as hunting – where detection is key and temperature measurement just does not matter.
THERMOGRAPHY CAMERAS that can measure are used for maintenance or condition monitoring purposes or similar where detection of heat radiation differences and the temperature are important.
SCIENTIFIC INFRARED CAMERAS – for users mainly in Research and Development applications where radiometry, accuracy, frame rates or camera speed and synchronization requirements are key.
Optical Gas Imaging (OGI) detects gas leaks, a fairly recent development in thermography camera development, possibly a new category camera on its own and is not discussed further here. If you need any information on Optical Gas Imaging Cameras, please contact our team directly.
The internet, however, has become slightly confused, and mainly because the terminology to distinguish between these main types of infrared cameras have not been standardised – not between OEM’s and not even internal to OEMs.
Entry level ThermographyPoint and Shoot Thermography CameraFLIR T-Series Professional Handheld Thermography Camera
Not that this matters much to users looking for security or personal use Infrared cameras – where the bulk of the market sits today. It does however matter a lot if you are looking for a camera that can measure temperature (accurately) and produce a report from captured data. Searching the web when you need something other than a straightforward Thermal Imaging camera can be frustrating as terminologies are used incorrectly by suppliers that do not really know or care
There are few people / companies out there that know enough about Infrared Cameras to be able to explain the differences, and even fewer that can accurately match your needs to a specific model. Infrared Camera prices will range from cheap to very high, buying wrong happens daily. There are literally thousands of Infrared Camera models available, and even more OEMs and distributors arrive daily.
The differences and the specifications between the main types – and then between the models of each type are not always clear. Save to say that there is a nice and confusing bunch of specifications that accompany all three types of cameras. I will not go into the specifications here – that is saved in a future blog – and I am not an expert on the security type cameras, but when it comes to Thermography cameras, we know a lot. Which specifications matter? And why? Look for a future blog here or call us today if you need to know right now!
Latest Generation FLIR Handheld Security camera “Professional Thermal Monocular”Typical FLIR Personal Security ImageryFLIR Long Range Perimeter Protection
This article aims to quickly give an overview of the three main types of cameras, the trick is that if you are going to use the camera for professional services – not so much personal – then buy from the supplier that has best knowledge, offers training and can support these cameras with spares and calibration services for at least the warranty term – which with FLIR Cameras is up to 10 years!
The difference between the three types of Infrared cameras lies mainly in their intended end-use, features, and application environments, even though all three sense and convert infrared radiation (heat) rather into a visible light image.
I am not going to elaborate on types of detectors, spectral ranges, temperature ranges, speed or optical specifications. This article is intended to highlight the basic differences only for users who need a quick guide around the type of Infrared Cameras available. Below are a few tables intended to summarise this text and to give a little more information in bite size chunks. Please do not hesitate to contact us if you need to explore our fascinating world of Infrared Cameras a little deeper.
1. Purpose & Application
THERMAL IMAGING CAMERAS
Feature
Thermography Cameras
Thermal Security Cameras
Scientific Infrared Cameras
Primary Use
Industrial inspections, fault finding, maintenance, diagnostics, process automation and firefighting.
Perimeter protection, surveillance, threat detection. Vehicle night vision.
Research and Development, Scientific Work
Typical Applications
Electrical & Mechanical fault detection, Heat Loss, Moisture Ingress, Early Fire Detection, Process Control.
Intrusion detection, night surveillance, border control, Military Night vision.
Mostly Uncooled Microbolometers, for Long Range and Border control – High performance cooled
Mostly High-Performance Cooled Cameras. MCT, InSb, SLS.Uncooled Microbolometers for consumable or lower accuracy & slower tests.
Thermal Sensitivity
From Bad or Poor to Good or Excellent. From bad @ 100mk to excellent @ 35mK – massive differences between models.
Uncooled good side from @50mK to excellent @20mk on the cooled versions
Highest Sensitivity @20mK and better. (Lower).
Measurement Tools
Temperature readings, basic and or advanced analysis tools, spot meters, area tools, isotherms etc.
Limited to colour pallets and contract alarms.
Complete radiometric measurement and analysis suite for advanced users. User calibrations permitted.
Image Analysis
Radiometric (temperature data per pixel)
Non-radiometric (shows heat differences or thermal contrast only)
Advanced Radiometric and time synchronisation
Recording/Alerting
Manual recording, single images or radio metric or standard video radiometric, inspection logs and notations
Motion alerts, real-time alarms, video analytics (mostly through software, limited onboard functionality)
From a single FPS (frame per second) to thousands of FPS, with advanced triggering and various data streaming options.
3. Technical Capabilities
THERMAL IMAGING CAMERAS
Feature
Thermography Cameras
Thermal Security Cameras
Scientific Infrared Cameras
Resolution
Often higher (e.g., 320×240, 640×480, 1024×768 and shortly even higher!
Lower (e.g., 160×120, 320×240 & 640 x 480) – optimised for detection.
320 x 240, 640 x 480, 1024 x 768 and higher resolutions.
Frame rates
Typically, 9Hz to 30Hz, up to 60Hz and even 100Hz for special models.
Usually, 30Hz only or lower.
Programmable from 0.5Hz to 1000’s Hz with windowing, largely application dependent.
Integration
Fixed type – Not typically integrated with CCTV. Advanced VMS systems with plug-in Modules can be used, or specialised software
Integrated with video management systems (VMS)
User dependant – Full SDK available for integration into various Research Software’s
Connectivity
Handheld units provide USB, Bluetooth, Wi-Fi for data export. Fixed versions – Ethernet, Gigabit Ethernet, versions may support protocols allowing integration into vision and control systems –model dependant! Smart Cameras allow various interfaces and outputs. SDK Supported.
Networked (IP, ONVIF compatible) for continuous feeds
Gigabit Ethernet (GigE Vision), CXP Dual Link
4. Summary
THERMAL IMAGING CAMERAS
Aspect
Thermography Cameras
Thermal Security
Scientific Infrared Cameras
You Need It If…
You’re diagnosing overheating equipment, building energy loss, or faults
You need to monitor an area for intrusion or unusual activity at night or in low visibility
Your developing new products and need to know more about the heat flow properties or thermal signatures of materials and components
Main Value
Precision temperature measurement & heat flow analysis, temperature trending.
Reliable detection of humans/vehicles/animals in total darkness
Accurate and reliable thermodynamic data for further analysis in FEM or Design platforms
Examples
FLIR E-series (E8 Pro, E96), FLIR T-Series (T865, T560), FLIR A series (A70, A700, A65)
Tjaart Broodryk has been a driving force at Yellotec for more than 17 years, serving as a director and helping shape the company into a leader in the field of Condition Monitoring and Predictive Maintenance.
Tjaart plays a key role in fostering a culture of excellence at Yellotec, with customer focus and technical expertise at the center of his work. Specialising in infrared thermography, he is widely respected in the industry for his dedication to advancing the field and supporting the evolving needs of Yellotec’s clients.
In 2024, Yellotec, in partnership with Teledyne FLIR’s advanced thermal imaging equipment, embarked on a specialised Tech Tour to provide a firsthand look at its exceptional capabilities in real-world defence applications.
From high-speed target tracking to precision measurements in extreme conditions, these cutting-edge R&D instruments demonstrated their unparalleled accuracy, resolution, and speed. Throughout the testing process, the powerful combination of FLIR cameras, software, and SDKs showcased their ability to capture critical thermal data with ease, reinforcing their essential role in defence research and development. This experience not only highlighted the sophistication of FLIR technology but also underscored its impact in pushing the boundaries of innovation and operational effectiveness.
With participation from Denel, ARMSCOR, SAAB, Incomar and CSIR (Council of Scientific and Industrial Research), the technology tour took place at several specialized defence testing sites and shooting ranges. Each location provided a unique environment to showcase the advanced capabilities of FLIR’s R&D instruments in real-world defence applications.
During the tour, the Yellotec’s dedication and expertise in utilizing FLIR’s advanced thermal imaging technology were recognized with a prestigious R&D Science Platinum Partner Award of the Year from Teledyne FLIR.
Overview of the Tech Tour
Started with the Yellotec team departing from Head office to Cape Town. Meeting up with the FLIR team and making our way back to Head Office with stops at:
Denel Rheinmetal Munitions Somerset
Institute of Maritime Technology
Denel Overberg Test Range – Flooded and we missed the opportunity to meet the team of Denel
Alkantpan
Dinokeng private game reserve
Denel Rheinmetall Munitions, Boskop Test Range Potchefstroom: Research and Development in percussion cap blasts and plume characterization.
The FLIR RS cameras at the ARMSCOR Institute Maritime Technology offer unparalleled capabilities in maritime surveillance systems. These advanced thermal imaging solutions excel in long-range monitoring, enabling precise detection and tracking of targets in challenging maritime environments. With their superior thermal sensitivity and high-resolution imagery, FLIR RS cameras provide exceptional performance for thermal monitoring and detection, ensuring enhanced situational awareness and security across vast maritime domains.
At the Denel Overberg Test Range, a division of the South African industrial group Denel, the FLIR RS and X-HS cameras play a crucial role in the in-flight testing of advanced guided and aviation systems. These high-performance thermal imaging cameras are designed to capture precise, high-resolution data during critical aerospace operations, offering exceptional clarity and accuracy in dynamic, high-speed environments. With their superior thermal sensitivity and fast-frame rate capabilities, the FLIR RS and X-HS cameras provide invaluable real-time monitoring and analysis, ensuring the safety, reliability, and effectiveness of advanced aerospace systems.
Enhancing Aerospace Testing with FLIR RS & X-HS Cameras
The FLIR RS and X-HS cameras play a pivotal role in capturing high-resolution thermal data during in-flight testing of advanced aerospace systems. With their exceptional thermal sensitivity and high-speed imaging, they provide precise monitoring and real-time analysis, ensuring optimal performance of guided and aviation systems in challenging environments.
FLIR Cameras Integrated with CT System for Airborne Target Tracking
In this setup, FLIR RS and X-HS thermal imaging cameras are strategically positioned alongside a CT system to provide enhanced tracking of airborne targets. The FLIR cameras capture high-resolution thermal data, enabling real-time monitoring and precise detection of targets at long ranges. The integration with the CT system ensures seamless data fusion, delivering comprehensive situational awareness for aerospace operations and advanced testing scenarios
Collaborative Setup: Yellotec, FLIR, and Denel Teams Preparing for Testing
The Yellotec, FLIR, and Denel teams work together in this image to set up the FLIR RS and X-HS thermal imaging cameras for a crucial test. The teams are engaged in careful alignment and calibration, ensuring the cameras are perfectly positioned to capture precise thermal data. This collaborative effort highlights the seamless integration of expertise from all parties involved to ensure successful deployment and accurate tracking of aerospace systems during testing.
Into the Night: FLIR Cameras and Team in Action
As the evening sets in, the Yellotec, FLIR, and Denel teams continue their meticulous setup of the FLIR RS and X-HS cameras. Working into the night, the teams ensure that the cameras are perfectly calibrated and ready to capture high-quality thermal data. This dedication reflects the precision and commitment required for the successful testing of advanced aerospace and defence systems in challenging conditions.
Final Integration: FLIR RS Camera Embedded into CT System for DENEL
The FLIR RS camera is seamlessly integrated into the CT system, marking the final stage of the setup for DENEL’s advanced testing operations. This integration allows for real-time thermal imaging data capture, enhancing the CT system’s capability to monitor and track targets with unparalleled accuracy. The combined power of FLIR’s high-resolution thermal imaging and the CT system’s precision ensures optimal performance for complex aerospace and defence applications.
FLIR X-HS Camera in Action at a South African Test Range
This video showcases the FLIR X-HS camera, captured by Yellotec and FLIR during testing at a South African Test Range. The footage demonstrates the camera’s exceptional ability to optimize energy usage and perform detailed plume characterization in real-time. With its high-speed imaging and superior thermal sensitivity, the FLIR X-HS provides invaluable insights into energy dynamics and exhaust plume behavior, advancing research and development for aerospace and defence applications.
Leak Detection and Energy Transfer Analysis with High-Speed Thermal Imaging
These images demonstrate the use of high-speed thermal imaging with FLIR cameras to identify potential leaks and assess energy transfer during gun testing. By capturing thermal signatures at critical moments, the FLIR cameras help determine if excessive energy is being lost through the muzzle, providing crucial data for optimizing performance. Understanding energy transfer and pinpointing leaks is vital for improving the efficiency and effectiveness of weapon systems in both testing and operational environments.
FLIR X-HS Camera in Action at ARMSCOR Capturing the Firing Dynamics of a Cannon
This thermal video captures the high-energy firing process of a cannon, providing a detailed view of the heat patterns generated during discharge. The FLIR camera’s high-speed thermal imaging reveals the rapid energy transfer and thermal signature of the cannon, offering valuable insights into the efficiency and behavior of the weapon during firing. This data is essential for analyzing performance, identifying potential issues, and optimizing the design of large-caliber artillery systems.
These additional images illustrate the use of high-speed thermal imaging to detect energy loss through leaks at the muzzle. By visualizing thermal patterns, the FLIR cameras provide critical data on energy transfer, helping to identify inefficiencies that could impact performance. This analysis is essential for enhancing the precision and reliability of gun systems during testing and development.
Effortless Setup and Successful Testing at Alkantpan Test Range
The first image showcases the streamlined setup process, highlighting the ease and efficiency with which the FLIR systems are prepared for upcoming tests. With intuitive integration, the teams ensure that everything is in place for optimal performance. The second image captures the successful completion of the testing, with the Alkantpan Test Range team, Yellotec, and FLIR teams coming together after a productive day. Their collaboration and dedication to precision have contributed to the advancement of aerospace and defence research through detailed data collection and analysis.
FLIR and Yellotec Teams Showcase New Technologies to CSIR
This image captures the FLIR and Yellotec teams setting up the cameras in preparation for a presentation and discussion with the CSIR (Council of Scientific & Industrial Research). The session focuses on demonstrating the features and potential applications of the latest FLIR technologies, emphasizing their impact on research and development across various industries. The collaborative effort between the teams and CSIR underscores the importance of innovation and knowledge sharing in advancing technological solutions.
Showcasing FLIR Innovations
The Defense Technology Day event was hosted by Yellotec in collaboration with FLIR, and attended by key industry leaders including SAAB, Incomar, and others. The event provided a platform for professionals to explore the latest advancements in defence technology, featuring live demonstrations of FLIR’s state-of-the-art thermal imaging solutions. Attendees engaged in insightful discussions on the practical applications of these technologies, focusing on how they are transforming the future of defence operations.
A Well-Deserved Break: Capturing Wildlife with FLIR’s Latest Science Technologies
After two intense weeks of testing and demonstrations, the FLIR and Yellotec teams took a well-deserved break by exploring the natural world. Using the latest FLIR science technologies, they captured stunning wildlife footage, showcasing the versatility and high-performance capabilities of FLIR’s thermal imaging systems in non-defenceenvironments. This moment not only allowed the teams to relax but also demonstrated the wide-ranging applications of FLIR technology in diverse fields, from defence to wildlife conservation.
Setting Up for Firearm Range Day: FLIR and Yellotec Teams in Action
These images show the FLIR and Yellotec teams preparing the cameras for a firearm range day. With meticulous attention to detail, the teams set up the advanced thermal imaging systems to capture critical data during live-fire exercises. This setup allows for real-time analysis of energy transfer, muzzle behavior, and thermal signatures, ensuring precise monitoring and valuable insights into firearm performance.
Capturing Firearm Dynamics with the FLIR X6980 HS
This high-speed video footage, captured using the FLIR X6980 HS with a 50mm motorized optic, provides a detailed view of the thermal dynamics as the firearm discharges. The camera’s rapid frame rate and exceptional thermal sensitivity allow for an in-depth analysis of the firearm’s performance, capturing crucial data on heat patterns, energy transfer, and muzzle behavior with unparalleled clarity and precision.
Analyzing Revolver Dynamics with the FLIR X6980 HS
This high-speed video footage, captured with the FLIR X6980 HS and a 50mm motorized optic, showcases the thermal dynamics of a revolver in action. The camera’s high frame rate and exceptional thermal sensitivity provide detailed insights into the revolver’s discharge process, highlighting critical thermal signatures, energy transfer, and muzzle behavior with remarkable accuracy.
FLIR RS6780 with 3X A Focal Lens in Action
This video footage, captured with the FLIR RS6780 equipped with a 3X AFocallens, precisely tracks the bullet path during firing. The enhanced resolution and thermal sensitivity of the camera allow for an in-depth analysis of the trajectory, providing valuable data on the bullet’s movement and impact points. The combination of high-speed imaging and advanced optics offers unparalleled insight into the dynamics of projectile motion.
A Tech Tour Like No Other: Challenges, Discoveries, and Team Moments
Between client visits, the Yellotec and FLIR teams set up the FLIR RS camera to capture footage of a small mountain pass, braving cold and rainy weather conditions. This moment highlights the adaptability of FLIR technology, capturing detailed footage even in harsh environments. Despite the challenging weather, the team shared unforgettable moments of discovery, showcasing the versatility of the FLIR RS camera in diverse and dynamic conditions.
FLIR’s Unique Selling Points: Setting the Standard in Thermal Imaging
FLIR’s cutting-edge thermal imaging technology offers a range of unmatched features that set it apart in the industry:
Exceptional Resolution & Clarity: FLIR cameras deliver high-resolution thermal imagery for precise data capture and detailed analysis, even in challenging conditions.
Versatility Across Industries: From defence and aerospace to wildlife monitoring and industrial inspections, FLIR’s technology is adaptable for a variety of applications.
Durability in Harsh Environments: Designed to perform in the toughest conditions, FLIR cameras offer reliable performance in extreme temperatures, adverse weather, and rugged terrain.
Seamless Integration: With easy setup and integration, FLIR systems effortlessly complement existing equipment, enabling enhanced data collection and analysis with minimal effort.
Advanced Optics & Speed: With powerful optics and high-speed imaging, FLIR cameras capture rapid thermal changes, providing real-time insights that are critical in fast-paced environments.
FLIR continues to lead the way in thermal imaging by offering technology that empowers professionals to make faster, more informed decisions, regardless of the application.
A Strong Partnership: FLIR and Yellotec’s Collaboration & Recognition
This image captures a proud moment as FLIR hands the Teledyne FLIR Platinum Partner Award to the Yellotec management team, recognizing Yellotec as FLIR’s top partner in Sub-Saharan Africa. This prestigious award acknowledges their exceptional collaboration and commitment to advancing thermal imaging technology across the region. Through this partnership, FLIR and Yellotec have provided innovative, world-class solutions, driving growth and success in various industries. Their continued teamwork reflects their shared dedication to pushing the boundaries of technology and service in Sub-Saharan Africa and beyond.
Introducing the FLIR K-Series Thermal Imaging Cameras – the ultimate tools in firefighter safety and performance. Designed to withstand extreme heat, deliver crystal-clear thermal visuals, and empower teams to make faster, smarter decisions in the most dangerous environments.
Every Second Counts. Every Pixel Matters, Built for the intensity of the Fireground.
Why Firefighters Choose FLIR:
Sharp, colour-enhanced thermal imaging
Withstands extreme heat (up to 260°C)
Drop-tested and IP67-rated
Built for real operations – not lab conditions with:
FLIR Releases Research Studio 2025.01: Advancing Thermal Imaging for R&D Professionals
FLIR, a Teledyne Technologies company, has announced the release of FLIR Research Studio 2025.01, the latest version of its powerful research and development software. Designed for professionals working on the most demanding thermal imaging applications, this updated release introduces a suite of innovative features to streamline workflows, enhance precision, and improve overall efficiency.
Solving Real-World Research Challenges with Research Studio FLIR Research Studio 2025.01 is tailored to address the critical needs of researchers working with thermal data in complex experiments. By enabling seamless multi-camera integration, precise control, and streamlined data management, this update empowers users to focus on solving problems, not navigating software limitations.
Key Features of FLIR Research Studio 2025.01:
Multi-Window Capability Researchers can now monitor multiple data streams and controls simultaneously on multiple screens, a breakthrough for experiments involving numerous cameras or complex datasets. For example, professionals analyzing thermal variations in components can now connect multiple infrared cameras, overlay data streams, and visualize the full picture in real-time on multiple screens, with 4 quadrants per screen.
Full Screen Mode Perfect for small-screen setups, this feature allows researchers to focus exclusively on critical data. Whether inspecting microscopic electronics or monitoring thermal anomalies, researchers can now declutter their screens and home in on essential details.
Docking Camera Controller Adjusting live infrared images is now more intuitive. The camera controller can be docked into any module, enabling swift tuning across multiple cameras. Researchers analyzing dynamic thermal events—such as battery performance under stress—can make real-time adjustments without interrupting their workflow.
Hotkey Shortcuts for Critical Tasks Designed for maximum efficiency, new hotkeys include: – Start SSD Recording: Initiate synchronized recordings with a single keystroke. – Focus Control: Quickly sharpen images for optimal clarity. – Offset Updates: Streamline uniformity adjustments with the internal NUC flag.
Enhanced Quick Look Bar Organizing and accessing files is easier than ever. Recent recordings are naturally sorted, helping researchers manage complex datasets efficiently.
Want to See How These Features Can Improve Your Research? Read our detailed guide on Mastering Thermal Data Analysis with FLIR Research Studio 2025. This step-by-step breakdown showcases practical ways to get the most out of the new software.
Ready to Elevate Your Research? FLIR Research Studio 2025.01 is built to meet the evolving needs of researchers, whether you’re managing complex datasets, analyzing multiple camera streams, or fine-tuning thermal imaging in real time.
For more information about FLIR Research Studio 2025.01 and how it can enhance your thermal imaging applications, contact us today!
Maximizing Pipe Integrity with Expert Thermographic Services: A Tailings Pipeline Success Story.
Ensuring the integrity of pipes in industrial systems is critical to maintaining smooth operations, preventing costly repairs, and avoiding unexpected shutdowns. Expert thermographic services offer a non-invasive, reliable solution for identifying pipe integrity issues across various applications, all while keeping production activities running as normal.
Thermographic inspections use infrared imaging to detect abnormal heat patterns, indicating potential weaknesses such as blockages, leaks, or worn sections in pipes. This technique is highly effective, as it can be applied without halting production or disrupting workflows, making it an ideal option for industries relying on continuous operation.
Yellotec Service Division’s Tailings Pipeline Success.
Recently, Yellotec Service Division partnered with a client to address the challenges of maintaining a tailings pipeline that carries slurry to a tailings dam. The goal was to develop an inspection regime that could be implemented during normal production, providing early detection of potential issues without requiring a complete shutdown.
Through thermographic inspection, Yellotec’s experts identified areas of concern in the pipeline that could have led to significant failures. This proactive approach enabled the client to make minor repairs during a planned shutdown, significantly minimizing maintenance costs and downtime.
The results were impressive: the inspection regime helped the client avoid potential losses and repair costs of US$43.2 million. By addressing issues early, the client was able to safeguard their operations and protect their bottom line.
Thermographic Services for Proactive Pipeline Maintenance.
With expert thermographic services, companies can detect pipe issues before they escalate into major problems. This case study highlights the benefits of partnering with professionals who have the skills and technology to keep your operations running smoothly while avoiding unnecessary risks and costs.
Visit our stand at Electra Mining 2024: Showcasing Yellotec’s Machine Health and Reliability Solutions.
Yellotec strives to offer the most effective and efficient technology in all machine health and reliability monitoring equipment. We are excited to announce our participation in the Electra Mining 2024 event, taking place from 2 – 6 September 2024 at the Johannesburg Expo Centre. This premier mining, industrial, construction, and electrical trade show provides a unique platform for industry leaders to showcase cutting-edge technologies, solutions, and services.
At Electra Mining, Yellotec will present its latest innovations and demonstrate how our solutions can help clients improve efficiency, safety, and sustainability in their operations. We invite all attendees to visit our booth and learn more about how our solutions can meet the evolving needs of the mining and industrial sectors. For more information or to schedule a meeting with our team at the event, please contact info@yellotec.com.
Ranked as one of the world’s largest mining shows and the biggest mining, manufacturing, automation, electrical, and power trade show in Southern Africa, Electra Mining Africa has a proven track record of driving sales, generating leads, and building brand awareness. They say the trick to seeing the future is knowing where to look. With nearly five decades of accumulated experience since its inaugural show, Electra Mining Africa has built a reputation for being a trade show that adapts to changing times and consistently delivers a strong return on investment for exhibitors, even during challenging economic conditions.
Using thermal imaging to see the liquids, solids and foam levels inside a tank.
The Challenge
Accurate tank level gauging in the oil and gas industry is a necessity. Maintenance teams need to be able to:
Check on product/by-product levels
Determine presence of interfaces between liquids, liquids/solids and emulsions.
Calculate tank flow rates
Calculate existing volume and remaining tank capacity
Estimate current product value, or calculate offloading requirements for transport
Traditional methods (dip-sticking and strapping) are dangerous and inaccurate.
The Solution
Thermal imaging can be done from a safe distance, and eliminates any need for direct contact. Very small internal temperature differences between liquids, solids, foams and vapours can be visually detected on the tank exterior. Such inspections can be carried out by utilising either the FLIR ONE Pro, which attaches to a smartphone and couples with an app to calculate tank volumes. Alternatively, a FLIR E-Series can be used where inspection can only be carried out at a safe distance, or higher thermal resolution is required.
The Result
Unlike traditional inspection methods, thermal imaging allows level and volumes of products/bi-products to be safely and accurately determined. Users will be able to see uneven levels such as sludge accumulation, thereby preventing sludge being sucked into pumps, and also calculate lost tank capacity from sludge build up. This further allows planning for sludge removal during shutdown – reducing downtime, costs, and improving reliability.
The Importance of Tank Level Gauging in the Oil and Gas Industry
Tank level gauging is a necessity for various applications in the oil and gas industry. Accurate monitoring of tank levels can help maintenance teams avoid tank overflows, calculate tank flow rates, and optimize storage capacity.
Benefits of Thermal Imaging for Tank Level Gauging
Thermal imaging is an advanced technology that allows oil and gas companies to gauge tank levels without direct contact. This non-intrusive method provides several advantages:
Safety and Efficiency: By eliminating the need for physical contact, thermal imaging reduces the risk of accidents and improves the efficiency of the gauging process.
Precision in Measurement: Thermal imaging can detect small changes in temperature, which is crucial for distinguishing between liquids or solids of varying densities. This precise measurement is essential for managing materials with specific heat characteristics.
Early Detection of Anomalies: Thermal imaging can identify temperature anomalies that may indicate potential issues, allowing for early intervention and maintenance before problems escalate.
In conclusion, integrating thermal imaging into tank level gauging processes offers significant benefits for oil and gas operations. It enhances safety, accuracy, and overall efficiency, making it an invaluable tool for the industry.
We are thrilled to invite you to the Yellotec Tech Tour, hosted in collaboration with esteemed guests from FLIR. This exciting event will take place at the CSIR Auditorium on the 18th of July, 2024.
Event Highlights: Don’t miss out on this chance to witness cutting-edge technology and gain valuable insights from the top minds at FLIR. Date: 18th July 2024 Location: CSIR Auditorium
Special Guests from FLIR: Matthew Hasty – Senior Global Product Manager Dr. Raphaël Danjoux – Application Support, Solutions, Sensors
Focus of the Tech Tour: The tour will center on the release of FLIR’s newly launched science cameras, offering a unique opportunity to explore the latest advancements in thermal imaging technology.
Join us for an insightful day filled with informative presentations, demonstrations, and networking opportunities with industry leaders and experts.
Please contact Alex Turpin at a.turpin@yellotec.com for reservations and any further information you may need.
We look forward to seeing you there!
Yellotec, the proud African Channel Partner of Teledyne FLIR, is excited to announce four new models in the X-series of science-grade thermal cameras.
Designed for research and development (R&D) applications, these cameras cater to both mid-wave infrared (MWIR) and longwave infrared (LWIR) spectrums. The new models, the X6980-HS high-speed series and the X8580-HS high-resolution series, enhance the FLIR X-Series’ performance capabilities.
The high-speed (HS) models feature 10GigE and CoaXPress (CXP) 2.1 interfaces for over an hour of rapid image streaming and data transfer. Additionally, they offer on-camera recording with a removable NVMe SSD, ensuring lossless recording of critical thermal events. A four-terabyte (TB) high-speed SSD is standard on all X-Series HS cameras, enabling hours of thermal data recording without frame drops.
Jerry Beeney, Business Development Director at FLIR, stated, “The FLIR X-series science thermal cameras have set the industry benchmark for applications requiring high-speed or high-resolution thermal data capture. With the new X-series HS infrared cameras, operators can benefit from lossless onboard recording, high-speed streaming, and proprietary trigger and synchronization for accurate recording.” When used with FLIR Research Studio software, the X-series HS infrared cameras allow for merging data sets and synchronizing multiple sensors, including other FLIR A-series, X-series, and T-series cameras, for comprehensive analyses and improved decision-making. Standardizing on the FLIR platform offers cost savings and interchangeability for various applications, including electronic board-level design and testing, defence research, and commercial and academic use. Stay ahead in your field with the new X-Series high performance infrared cameras from Teledyne FLIR, available through Yellotec.
At Yellotec, our mission is to provide Condition Monitoring and Machine Reliability Tools and Services that only not only helps keep plants and equipment safe but also productive and running at 100% Capacity. This is why we partner with the biggest producers and suppliers in the industries.
In this article, we will be taking a closer look at one of Yellotec’s biggest suppliers and why we enjoy using their technology.
Who is Teledyne FLIR?
Teledyne FLIR is the world leader in the design, manufacturing, and marketing of sensor systems. These systems enhance perception and awareness for a wide variety of users in the commercial, industrial, and government markets, internationally as well as domestically. FLIR’s focus includes infrared products and systems, thermal imaging technology, and radiometry devices.
FLIR’s advanced systems are used for a wide variety of thermal imaging, situational awareness, and security applications, including airborne and ground-based surveillance, condition monitoring, navigation, recreation, research and development, manufacturing process control, search and rescue, drug interdiction, transportation safety and efficiency, border and maritime patrol, environmental monitoring, and chemical, biological, radiological, nuclear, and explosives threat detection.
Why do we prefer Teledyne FLIR?
At Yellotec, we align ourselves with partners who are reliable, professional, and leaders in their industry. Teledyne FLIR is an innovative company that supplies high-quality products and provides services with top-quality equipment. We recognise Teledyne FLIR as being the top leading global company in infrared thermography. With their wide product range, it allows for us to supply products to various clients, whether it be a higher income client with large infrastructure or smaller clients who want to ensure that they adopt preventative maintenance at their smaller plants or infrastructure. By supplying Teledyne FLIR products, Yellotec can cater to many different types of clients and can offer these clients great quality products that are well suited to their needs, at an affordable price.
Same as Yellotec, are the primary objectives at Teledyne FLIR aligned towards innovative technologies while ensuring a safer, more sustainable, and efficient future. Teledyne FLIR is a globally recognised company and is known for its superior products.
What areas do we choose Teledyne FLIR products for?
Condition Monitoring:
FLIR products are known to be used for Condition Monitoring.
The FLIR C3 camera is a full-featured, pocket-sized thermal camera designed to be your go-to tool, whether your work is building inspections, facilities maintenance, HVAC, or electrical repair. Keep it on you so you’re ready anytime to find hot fuses, cold air leaks, plumbing issues, and more. This slim camera fits easily in your pocket so you can take it anywhere. Its integrated touch-screen is a snap to learn, so you can quickly get to the job of finding hidden problems, documenting repairs, and sharing images over Wi-Fi.
The C5 camera is another example of a thermal camera that is often used in Condition Monitoring. The FLIR C5 compact thermal camera is your go-to tool for building inspections, facilities maintenance, HVAC/R, electrical repair, and other troubleshooting applications. This powerful tool makes it easy to identify hidden problems and with the FLIR C5 in your pocket, you will be ready anytime to find hot fuses, air leaks, plumbing issues, and more.
The FLIR Ex series cameras are also great tools for Condition Monitoring as this range is advanced and affordable. The FLIR Ex series cameras are user-friendly, compact, and rugged, for use in harsh environments. The wide field of view makes them the perfect choice for building applications. The FLIR Ex series cameras are point-and-shoot infrared cameras that give you access to the infrared world. A FLIR Ex series camera is an affordable replacement for an infrared thermometer, providing a thermal image with temperature information in every
FLIR T-Series thermal imaging cameras are great for Condition Monitoring as they offer outstanding range, resolution, and image clarity paired with the ergonomics professional thermographers need for a full day of inspections. These professional-level cameras offer features such as crisp 640 x 480 thermal imagery (T640/T660) or a 180° rotating optical block (T530/T540). The T-Series offer superior sensitivity and state-of-the-art connectivity, so you can find hot spots or potential faults, and report them quickly for immediate repairs.
Automation:
FLIR products are known to be used for Automation.
FLIR thermal imagers offer affordable, fully integrated thermal imaging and measurement solutions for applications such as process development and optimization, industrial process monitoring, product verification, quality assurance, safety applications, and more. An infrared camera can detect even small temperature differences in most operating conditions, including when there is smoke, fog, or steam involved in the measurement situation.
The FLIR A400/A700 Smart Sensor features automation solution providers needed for complex monitoring applications, including elevated skin temperature screening. The FLIR A400/A700-Series, when configured for Smart Sensor capabilities, offer advanced thermal imaging paired with edge computing and industrial internet of things (IIoT) for simplified inclusion in new or existing networks. Automation system solution providers get a running start with a camera that is easy to add, configure, and operate in HMI/SCADA systems.
FLIR A400/A700- Series cameras can be used for a wide range of applications, including screening for elevated skin temperature as an adjunct to other body temperature screening tools, monitoring critical infrastructure, assessing product quality, or detecting potential signs of heat build-up. This camera enables quicker decision-making, reduces downtime, and improves product quality.
The FLIR AX8 combines thermal and visual cameras in a small, affordable package, the AX8 provides continuous temperature monitoring and alarming for uninterrupted condition monitoring of critical electrical and mechanical equipment. The AX8 provides early detection of temperature-related issues in electrical and mechanical equipment, making it the ideal temperature sensor for continuous condition monitoring and hot spot detection for electrical cabinets, process, and manufacturing settings, data centres, mass transit facilities, energy generation plants, and storage facilities.
OGI cameras can be ordered as a fixture or a portable device. It is best to ask the Yellotec experts which device will suit your needs. Fixed OGI cameras are used for continuous gas monitoring where portable OGI cameras are easier to carry around, can be quicker and more effective than sniffers.
Fixed Optical Gas Imaging cameras from FLIR can visualize and pinpoint gas leaks without the need to shut down the operation. With an OGI camera, it is easy to continuously scan installations that are in remote areas or in zones that are difficult to access. Continuous monitoring means that you will immediately see when a dangerous or costly gas leak appears so that immediate action can be taken. Different OGI cameras detect different gases. It is important to discuss these cameras with the Yellotec team to ensure that you are purchasing the OGI camera that is best suited to your needs.
The FLIR G300 camera allows for continuous gas monitoring. This camera detects the following gases: Benzene, Ethanol, Ethylbenzene, Heptane, Hexane, Isoprene, Methanol, MEK, MIBK, Octane, Pentane, 1-Pentene, Toluene, m-xylene, Butane, Methane, Propane, Ethylene, and Propylene.
FLIR A6604 is a cooled detector for the highest resolution imaging. This camera detects the following gases: Benzene, Ethanol, Ethylbenzene, Heptane, Hexane, Isoprene, Methanol, MEK, MIBK, Octane, Pentane, 1-Pentene, Toluene, Xylene, Butane, Ethane, Methane, Propane, Ethylene, and Propylene.
The FLIR G300 pt Thermal Imaging Camera lets you monitor vital gas pipelines or installations 24/7. You will immediately see if a dangerous and costly gas leak appears. You do not have to rely anymore on periodic inspections. Monitoring is done from a safe distance without the need to send technicians into potentially dangerous areas. FLIR G300 pt detects the following gases: Benzene, Ethanol, Ethylbenzene, Heptane, Hexane, Isoprene, Methanol, MEK, MIBK, Octane, Pentane, 1-Pentene, Toluene, Xylene, Butane, Ethane, Methane, Propane, Ethylene, and Propylene.
What are the more popular Teledyne FLIR products?
We implement all of Teledyne FLIR’s thermal imaging products but we have selected these four products that are most popular among our Mining and Manufacturing Customers.
The FLIR C5 Thermal Camera: This pocket-sized Thermal Camera will take your Condition Monitoring to the next level. This best-seller is your go-to tool for building inspections, facilities maintenance, HVAC/R, electrical repair, and other troubleshooting applications. The powerful FLIR C5 makes it easy to identify hidden problems and troubleshoot problems faster with the 160 × 120 true thermal imagers and 5-megapixel visual camera. Take the portable, affordable C5 with you to every job – it’s the perfect tool for every person on your team.
Then we have the FLIR E6xt: The FLIR E6xt is the perfect tool for affordable and professional Thermal Imaging. The FLIR Ex series cameras are point-and-shoot infrared cameras that give you access to the infrared world. A FLIR Ex series camera is an affordable replacement for an infrared thermometer, providing a thermal image with temperature information in every pixel. The new MSX and visual formats make the cameras incomparably easy to use. The FLIR Ex series cameras are user-friendly, compact, and rugged, for use in harsh environments. The wide field of view makes them the perfect choice for building applications.
The FLIR T865: The FLIR T865-14 is a Thermal Imaging Camera with a 14° lens, 640 x 480. This camera is a non-contact inspection tool with a 180° rotating optical block that allows users to safely and comfortably assess the condition of critical electrical and mechanical equipment in utility and manufacturing applications. The FLIR T865-14 offers comfort, efficiency, and outstanding performance. You can now improve system efficiency and reliability with this Thermal Imaging camera that offers such advanced functions as the 1-Touch Level/Span contrast enhancement and sharp laser-assisted autofocus. With interchangeable lenses, this camera effortlessly switches between the scanning of wide areas to inspecting distant targets.
Finally, the FLIR GFx320: The handheld Optical Gas Imaging Camera is used for detecting Methane, Hydrocarbons, and VOCs. The Optical Gas Imaging Camera has third-party certification for use in hazardous locations, the Intrinsically Safe GFx320 represents ground-breaking technology for surveying critical zones that were created to keep workers safe. The oil and gas market has long awaited this gas detection solution, as its Intrinsically Safe designation allows the user to work quickly and confidently, and scan for fugitive emissions in more areas than ever before. This camera is ideal for; Offshore platforms, Liquid natural gas shipping terminals, Oil refineries, Compressor stations, Natural gas processing plants, Bio-gas, and power generation plants.
Wrapping it up:
For 20 years, Yellotec has formed partnerships, provided products, training, and full services. We ensure that we align our company with leading global suppliers and technologies. Yellotec can contribute and offer unmatched value-based solutions within the Sub-Sahara Africa region as we continue to provide Engineering Solutions to the Mining and Manufacturing Industries. Offering effective and efficient technological solutions to increase equipment reliability.
If you wish to measure temperature with our thermographic cameras, detect fever, make the invisible, visible or if you want to detect invisible gas leaks with Optical Gas Imaging (OGI), Yellotec is your preferred distributor for Teledyne FLIR thermal imaging, night vision, OGI, and infrared camera systems.
We have a great team that will be able to assist you with all your Teledyne FLIR needs. Don’t hesitate to contact us to find out more about the full range of available Teledyne FLIR products.
