This November, Yellotec and Fluke Reliability hit the road for three game-changing events in Johannesburg, Durban, and Cape Town. The result? Packed venues, buzzing conversations, and hands-on experiences that pushed the boundaries of what reliability means today.
Technicians, engineers, plant managers, and industry experts had the opportunity to experience the latest technology in shaft alignment, condition monitoring, and predictive maintenance with the powerful Fluke Reliability Equipment taking centre stage. Every stop radiated energy, driven by professionals eager to embrace the next era of predictive maintenance and reliability excellence.
What Made the Roadshow a Success?
Hands-On Demos That Stole the Show Attendees got up close with cutting-edge Prüftechnik solutions, from laser alignment to vibration tools—seeing exactly how these systems transform daily operations, boost uptime, and maximize accuracy.
Real Expertise, Real Conversations Fluke Reliability and Yellotec’s technical specialists delivered impactful sessions, answering real-world questions and guiding teams through practical reliability strategies.
Networking at Its Best The roadshow brought together professionals from across industries—manufacturing, mining, processing, and utilities, sparking powerful connections and future collaborations.
A Nationwide Reliability Experience
Johannesburg came in strong with incredible turnout and impressive engagement. Durban brought the heat with some of the most interactive Q&A sessions of the tour. Cape Town wrapped things up in style with an enthusiastic crowd and exceptional hands-on participation.
Johannesburg – Glenburn Lodge
Durban – Bellevue Café
Cape Town – Ruslamere Conference Center
Thank You for Making It Unforgettable
We extend our gratitude to every attendee, partner, and team member who made this Roadshow possible. Your passion made this roadshow unforgettable. Together, we’re driving reliability forward.
What’s Next?
Missed the action? Don’t worry, this is just the beginning. More training, events, and innovations are on the horizon. Subscribe to our newsletter and stay ahead of the curve.
You are invited to an exclusive event dedicated to showcasing a major advancement in inspection technology. FLIR’s new iXX Series delivers powerful integration with Assetlink software, creating a seamless connection between next-generation thermal cameras and your asset hierarchy.
The iXX Series introduces a fully app-driven approach that transforms traditional inspections into a scalable, intuitive, and connected process. Teams no longer need to navigate complex or inconsistent inspection methods. Standardized, high-quality data acquisition supports enhanced safety practices, improved productivity, and faster, more informed decision-making across every site.
During the event, experts will also demonstrate FLIR Assetlink, the browser-based software that bridges radiometric image data directly to designated assets. Designed for compatibility with FLIR Exx, T5xx, T8xx, and iXX cameras, Assetlink accelerates inspection workflows and enables instant access to insights on any device.
• Discover how the FLIR iXX Series simplifies and scales thermal inspections • Learn how Assetlink connects inspection data to assets in real time • Watch live demonstrations highlighting practical field applications
Join Prüftechnik & Yellotec for a Free Half-day Roadshow in Johannesburg, Durban, or Cape Town
Yellotec is excited to partner with Fluke Reliability to bring you three exclusive, in-person Prüftechnik Roadshow events, happening this November in Johannesburg, Durban, and Cape Town!
This free, half-day technical experience features interactive sessions, hands-on demonstrations, and practical training with the latest Prüftechnik alignment and vibration solutions. Whether you want to sharpen your predictive maintenance skills or explore new innovations in reliability, this is an event you don’t want to miss.
What to Expect:
Best practices for precision shaft alignment
Vibration monitoring and analysis fundamentals
Live Prüftechnik hardware demonstrations
Opportunities to connect with industry peers and specialists
Yellotec to Showcase Cutting-Edge Reliability and Condition Monitoring Solutions at Electra Mining Africa 2026
Yellotec is proud to announce that we will be exhibiting at Electra Mining Africa 2026, taking place from 7–11 September 2026 at the Johannesburg Expo Centre, Nasrec. Recognized as Africa’s largest mining, electrical, automation, manufacturing, power, and transport trade show, Electra Mining is the perfect platform to connect with industry professionals and demonstrate the latest advancements in reliability and condition monitoring technologies.
At Yellotec, we continue to lead the way in providing world-class solutions that help industries operate more efficiently, safely, and sustainably. From predictive maintenance technologies and laser shaft alignment to infrared thermography, motion amplification, and vibration analysis, our solutions are engineered to empower maintenance teams and reliability professionals to make smarter, data-driven decisions.
Visitors to our stand can expect live demonstrations, hands-on product experiences, and technical insights from our experts. We’ll be showcasing the latest innovations from our global partners, including Prüftechnik, Teledyne FLIR, RDI Technologies, HIKMICRO, all aimed at optimizing plant performance and minimizing unplanned downtime.
You are invited to join us for an exclusive event where we showcase FLIR’s iXX Series powerful integration with Assetlink, seamlessly connecting next-generation thermal inspection cameras with your asset hierarchy.
With its app-driven design, the iXX Series transforms inspections into a scalable, intuitive, and connected process. Say goodbye to complex, inconsistent inspections and discover how standardized, high-quality data can enhance safety, productivity, and decision-making across your teams and sites. We’ll also introduce FLIR Assetlink, a browser-based software that seamlessly connects radiometric images to your asset hierarchy. Compatible with FLIR Exx, T5xx, T8xx, and iXX cameras, Assetlink speeds up workflows and delivers insights—on any device, anytime.
Date: 28 October 2025
Time: 9:00 AM SAST
Venue: Yellotec Training Center, 5 Stirrup Ln, Woodmead, Sandton
Join Yellotec at Securex South Africa, A-OSH EXPO, Facilities Management Expo, and Firexpo, from 21 to 23 October 2025 at the Cape Town International Convention Centre (CTICC).
These co-located expos will provide businesses and professionals across the Western Cape with the opportunity to explore the latest innovations in security, occupational health and safety, facilities management, and fire safety. By joining the debut Cape Town edition, Yellotec continues to showcase our commitment to delivering world-class reliability and condition monitoring solutions that empower safer, smarter, and more efficient operations.
Date: 21 – 23 October 2025
Time: 09:00-16:00
Venue: Cape Town International Convention Centre (CTICC)
Leading Reliability Solutions in Sub-Saharan Africa with PRÜFTECHNIK’s Laser Shaft Alignment Tools
By Louis Beukes
At Yellotec, we’re proud to be Sub-Saharan Africa’s trusted leader in reliability solutions, delivering precision, efficiency, and innovation to industries across the region. Our partnership with PRÜFTECHNIK, a global leader in maintenance technology, empowers us to provide state-of-the-art laser shaft alignment tools that transform how businesses maintain rotating equipment. In this article, we explore why PRÜFTECHNIK’s advanced tools—like the ROTALIGN Touch, OPTALIGN Touch, SHAFTALIGN Touch, and ROTALIGN Touch EX—are the backbone of our mission to boost uptime, reduce costs, and extend asset lifespan.
Why Yellotec Trusts PRÜFTECHNIK
With over 550 employees worldwide, PRÜFTECHNIK is a pioneer in condition monitoring, non-destructive testing, and laser alignment solutions. Their laser shaft alignment tools are globally recognized for their precision, adaptability, and integration with modern technologies like cloud connectivity and Industry 4.0. At Yellotec, we choose PRÜFTECHNIK because their tools align perfectly with our commitment to delivering tailored, high-quality solutions to industries such as mining, oil and gas, manufacturing, and power generation across Sub-Saharan Africa. PRÜFTECHNIK’s tools save time, reduce energy consumption, and prolong maintenance intervals by ensuring precise alignment of rotating shafts. Misalignment accounts for over 50% of rotating machinery damage, but with PRÜFTECHNIK’s adaptive alignment systems, Yellotec helps clients achieve unrivaled reliability and performance.
PRÜFTECHNIK’s Laser Shaft Alignment Tools: Precision for Every Need
PRÜFTECHNIK offers a range of laser shaft alignment tools designed to tackle any alignment challenge, from standard machines to complex systems in hazardous environments. Below, we highlight the four key tools Yellotec provides, updated with the latest features as of 2025.
1. ROTALIGN Touch: The Flagship for Smart Factories
The ROTALIGN Touch is PRÜFTECHNIK’s most advanced laser shaft alignment system, integrating cloud connectivity and sensALIGN® 7 technology for unmatched precision. Designed for both beginners and experts, it handles everything from motor-pump alignments to complex tasks like Cardan shaft alignment or aligning up to six sequential couplings.
Key Features:
– Cloud-Enabled Connectivity: Seamlessly integrates with ALIGNMENT RELIABILITY CENTER 4.0 software, allowing real-time work order transfers and measurement data uploads via WiFi and Bluetooth. – Intuitive Touchscreen: Features 3D machine models and voice recognition for hands-free operation, simplifying complex tasks. – RFID Integration: Identifies assets instantly, streamlining inspections and reducing errors. – Rugged Design: IP65-rated for durability in harsh industrial environments.
Why Choose It? Perfect for large-scale operations like steam turbines or multi-machine trains, the ROTALIGN Touch boosts efficiency and integrates with predictive maintenance systems for Industry 4.0-ready plants.
2. OPTALIGN Touch: The Everyday Alignment Solution
The OPTALIGN Touch is the go-to tool for daily alignment tasks, combining sensALIGN® 5 technology with user-friendly features. Its single-laser technology and Active Situational Intelligence adapt to any asset or technician skill level, making it a must-have for workshops.
Key Features:
– Fast and Precise: Delivers accurate alignments without sacrificing speed, even for standard machines. – WiFi and Cloud Integration: Transfers data to ARC 4.0 software for trending and analysis. – Upgradable: Add sensALIGN® 7 heads for enhanced capabilities. – Durable Build: IP65-rated, resistant to water, dust, oil, and impacts.
Why Choose It? Ideal for technicians needing a reliable, versatile tool for routine alignments in industries like manufacturing or utilities.
3. SHAFTALIGN Touch: Affordable Precision
Introduced in 2020 and still a leader in 2025, the SHAFTALIGN Touch offers digital advancements over traditional dial indicators, delivering high-precision results at an unbeatable price-performance ratio. Its sensALIGN® 3 sensor and modular platform make it adaptable and future-proof.
Key Features:
– Single-Laser Technology: Ensures repeatability and eliminates pre-alignment for short-distance measurements. – Thermal Growth Calculator: Automatically adjusts for material expansion, ensuring accuracy in hot conditions. – 3D Touchscreen Display: Simplifies setup and visualization with guided procedures. – Cloud Connectivity: Shares data via WiFi for simplified reporting and analysis.
Why Choose It? Perfect for standard machine alignments in cost-conscious operations, offering premium features without the premium price.
4. ROTALIGN Touch EX: Safe for Hazardous Areas
The ROTALIGN Touch EX is the only laser shaft alignment tool certified for ATEX/IECEx Zone 1 hazardous areas, making it indispensable for industries like oil refineries and gas plants. Its sensALIGN® 5 EX technology ensures precision in explosive environments.
Key Features:
– Intrinsic Safety: Certified for use without a hot work permit in explosive atmospheres. – Rugged and Glove-Friendly: IP68-rated touchscreen withstands extreme conditions and is operable with gloves. – High Precision: Adapts to any alignment challenge with single-laser accuracy. – Cloud Integration: Supports data transfer for remote monitoring and reporting.
Why Choose It? Essential for hazardous environments where safety and precision are non-negotiable.
Yellotec’s Role in Sub-Saharan Africa
As Sub-Saharan Africa’s leading reliability solutions provider, Yellotec goes beyond selling PRÜFTECHNIK tools. We offer comprehensive services, including:
– Expert Alignment Services: Our engineers use PRÜFTECHNIK systems to deliver precise alignment for simple pumps or complex machine trains. – Training and Support: We provide tailored training to ensure your team maximizes tool performance. – Calibration and Repair: Our certified technicians keep your PRÜFTECHNIK tools in top condition. – Custom Solutions: We work with clients across mining, oil and gas, and power sectors to address unique reliability challenges.
Our partnership with PRÜFTECHNIK has helped clients like Corbion cut maintenance costs by 40%, proving the real-world impact of these tools.
Laser Alignment in the Age of Industry 4.0
PRÜFTECHNIK’s tools are at the forefront of Industry 4.0, integrating with cloud-based platforms to support predictive maintenance and real-time data analysis. Features like RFID tagging, voice recognition, and cloud connectivity enable seamless asset management, helping Sub-Saharan African industries stay competitive in a digital world. Whether you’re optimizing a single pump or an entire plant, Yellotec and PRÜFTECHNIK deliver solutions that drive efficiency and reliability.
Why Choose Yellotec? At Yellotec, we’re passionate about empowering Sub-Saharan African industries with the best maintenance technology. Our deep expertise, combined with PRÜFTECHNIK’s innovative tools, ensures your assets run smoothly and efficiently. From rugged designs to smart connectivity, these laser shaft alignment tools are built to meet the demands of today’s industries while preparing you for the future.
Ready to elevate your reliability strategy? Contact Yellotec today for a demo of PRÜFTECHNIK’s laser shaft alignment tools or to learn how we can tailor solutions to your needs. Reach out to our technical sales team for expert guidance. Let’s align your assets for success!
Louis brings over 17 years of experience in Condition Monitoring, including 13 years of dedicated service at Yellotec. Throughout his career, he has contributed as a sales professional, technician, and trainer, delivering practical reliability solutions and supporting the growth of the next generation. His expertise spans condition monitoring, infrared thermography, vibration analysis, ultrasound, motion amplification, machine lubrication, and field lubricant analysis—demonstrating his ongoing commitment to excellence within the Yellotec family.
The world of condition monitoring has just taken a giant leap forward with the release of the FLIR IXX Series cameras and FLIR ASSETLiNK software. Together, these solutions are designed to maximize efficiency, simplify workflows, and give organizations a smarter way to protect their most valuable assets. Whether you’re in manufacturing, utilities, energy, or facility management, these new offerings from FLIR provide the tools to move confidently into the future of predictive maintenance.
Key Features of the FLIR IXX Series
The FLIR IXX Series is the next generation of handheld thermal imaging cameras. Engineered for professional inspectors and technicians, this series raises the bar for thermal imaging technology with faster performance, greater detail, and improved usability.
Mobile Apps & Customization: The IXX Series connects seamlessly with FLIR apps for quick sharing, remote viewing, and instant reporting. Organizations can also develop custom apps tailored to their workflows, ensuring the cameras integrate smoothly into existing systems.
Designed for the Real World: Rugged housings, ergonomic designs, and long battery life make the IXX Series reliable for daily use in demanding environments.
Exceptional Image Clarity: Featuring improved thermal resolution and advanced imaging modes, the IXX Series delivers crisp images that make it easier to detect and diagnose even subtle anomalies.
Optimized User Experience: A larger, more responsive touchscreen and streamlined menus ensure quick access to tools and settings, reducing time in the field.
Connectivity & Sharing: Wi-Fi, Bluetooth, and cloud integration enable instant data transfer, reporting, and collaboration across teams. one
With these upgrades, FLIR ensures that technicians not only spot issues faster but also communicate them more effectively, leading to smarter and more cost-effective decisions.
Benefits and Applications of FLIR ASSETLiNK Software
While the IXX Series excels at capturing high-quality thermal data, FLIR ASSETLiNK ensures that this data is fully utilized. ASSETLiNK is a cloud-based condition monitoring platform that connects data from multiple FLIR devices and sensors, turning raw information into meaningful insights.
Unified Asset Health View: ASSETLiNK consolidates information from thermal cameras, vibration sensors, and other monitoring tools into a single, centralized dashboard.
Automated Data Flow: No more manual data collection or fragmented reporting. ASSETLiNK automatically uploads and organizes data, saving time and reducing human error.
Smart Notifications & Alerts: Users can configure thresholds and receive instant alerts when equipment performance deviates from acceptable ranges.
Scalable & Secure Cloud Platform: Built on Microsoft Azure, ASSETLiNK is both scalable and secure, supporting small businesses as well as large enterprises with multi-site operations.
Integration with FLIR Condition Monitoring Tools: Compatible with FLIR thermal cameras, acoustic imagers, and vibration sensors, ASSETLiNK brings all condition monitoring data together for a holistic view of operations.
Remote Accessibility: Access asset health data anytime, anywhere, from any device, enabling faster decision-making and collaboration across dispersed teams.
The result is a seamless ecosystem that shifts organizations from reactive maintenance to predictive strategies, reducing downtime, lowering costs, and improving overall operational efficiency.
The combination of the FLIR IXX Series and ASSETLiNK delivers real-world impact across multiple industries:
Energy & Utilities: Monitor substations, transformers, and distribution lines with precision thermal imaging while using ASSETLiNK to centralize data from multiple sites. Early fault detection prevents costly blackouts and improves service reliability.
Manufacturing: Detect overheating machinery, misaligned bearings, or insulation breakdowns before they halt production. With ASSETLiNK, maintenance teams can track long-term asset health and prioritize interventions to minimize downtime.
Facilities Management & Buildings: Identify HVAC inefficiencies, moisture intrusion, or electrical panel faults with the IXX Series, then leverage ASSETLiNK to document and share inspection data for compliance and energy efficiency programs.
Oil & Gas: In high-stakes environments, thermal inspections paired with centralized monitoring help operators detect leaks, overheating equipment, and safety hazards before they escalate.
Transportation & Infrastructure: Ensure the integrity of rail systems, bridges, and electrical equipment by combining rugged field inspections with cloud-based reporting and trend analysis.
Real-world examples of how custom apps can be created and applied with the FLIR IXX Series:
Transportation: A rail inspection app that links thermal imaging data to GPS locations, ensuring maintenance crews know exactly where potential failures are detected.
Utilities: A custom inspection app that standardizes transformer and substation thermal checks, automatically flagging hotspots and sending reports directly to central control.
Manufacturing: A custom dashboard app that integrates thermal camera data with production line sensors, giving maintenance teams live alerts on overheating motors or bearings.
Facilities Management: A mobile app designed for HVAC contractors that guides technicians through step-by-step inspections, logs thermal images, and instantly generates customer-ready reports.
Oil & Gas: A safety-focused app that combines thermal data with gas detection readings, helping operators quickly assess risks in hazardous environments.
A New Era of Condition Monitoring
Together, the FLIR IXX Series cameras and FLIR ASSETLiNK software redefine the standard for condition monitoring. The IXX Series introduces advanced imaging, intuitive design,customization and effortless sharing, while ASSETLiNK provides the intelligence and connectivity needed to unlock the full potential of captured data. For businesses seeking to safeguard assets, boost efficiency, and stay ahead of costly failures, these tools are more than just innovations — they are game-changers. By combining powerful imaging with intelligent data management, FLIR is shaping a smarter, more connected future for maintenance and reliability professionals.
Ready to learn more? Explore the FLIR IXX Series and ASSETLiNK software today and see how they can transform your approach to condition monitoring.
Thermal Cameras, Thermal Security Cameras and Thermography Cameras – What Are The Differences and Which One Do I Need?
By Tjaart Broodryk
Broadly speaking there are really two main types of Infrared Cameras, and then a third although the third is not that important in the mainstream marketplace. The three main types then are:
THERMAL IMAGING or THERMAL SECURITY Cameras – Cameras that are designed to output an infrared image only – these cameras cannotmeasure temperature.
THERMOGRAPHY CAMERAS – Cameras that output a Radiometric infrared image and can measure temperature or quantify electromagnetic radiation in several different units.
SCIENTIFIC INFRARED CAMERAS that allow users an open framework camera, necessary for Advanced Radiometry and allows total access to the setup, calibration and outputs of the camera.
Main uses of these cameras (there are off course more) in the mainstream are:
THERMAL IMAGING or THERMAL SECURITY Cameras that cannot measure are used for security / military purposes, or similar applications such as hunting – where detection is key and temperature measurement just does not matter.
THERMOGRAPHY CAMERAS that can measure are used for maintenance or condition monitoring purposes or similar where detection of heat radiation differences and the temperature are important.
SCIENTIFIC INFRARED CAMERAS – for users mainly in Research and Development applications where radiometry, accuracy, frame rates or camera speed and synchronization requirements are key.
Optical Gas Imaging (OGI) detects gas leaks, a fairly recent development in thermography camera development, possibly a new category camera on its own and is not discussed further here. If you need any information on Optical Gas Imaging Cameras, please contact our team directly.
The internet, however, has become slightly confused, and mainly because the terminology to distinguish between these main types of infrared cameras have not been standardised – not between OEM’s and not even internal to OEMs.
Entry level ThermographyPoint and Shoot Thermography CameraFLIR T-Series Professional Handheld Thermography Camera
Not that this matters much to users looking for security or personal use Infrared cameras – where the bulk of the market sits today. It does however matter a lot if you are looking for a camera that can measure temperature (accurately) and produce a report from captured data. Searching the web when you need something other than a straightforward Thermal Imaging camera can be frustrating as terminologies are used incorrectly by suppliers that do not really know or care
There are few people / companies out there that know enough about Infrared Cameras to be able to explain the differences, and even fewer that can accurately match your needs to a specific model. Infrared Camera prices will range from cheap to very high, buying wrong happens daily. There are literally thousands of Infrared Camera models available, and even more OEMs and distributors arrive daily.
The differences and the specifications between the main types – and then between the models of each type are not always clear. Save to say that there is a nice and confusing bunch of specifications that accompany all three types of cameras. I will not go into the specifications here – that is saved in a future blog – and I am not an expert on the security type cameras, but when it comes to Thermography cameras, we know a lot. Which specifications matter? And why? Look for a future blog here or call us today if you need to know right now!
Latest Generation FLIR Handheld Security camera “Professional Thermal Monocular”Typical FLIR Personal Security ImageryFLIR Long Range Perimeter Protection
This article aims to quickly give an overview of the three main types of cameras, the trick is that if you are going to use the camera for professional services – not so much personal – then buy from the supplier that has best knowledge, offers training and can support these cameras with spares and calibration services for at least the warranty term – which with FLIR Cameras is up to 10 years!
The difference between the three types of Infrared cameras lies mainly in their intended end-use, features, and application environments, even though all three sense and convert infrared radiation (heat) rather into a visible light image.
I am not going to elaborate on types of detectors, spectral ranges, temperature ranges, speed or optical specifications. This article is intended to highlight the basic differences only for users who need a quick guide around the type of Infrared Cameras available. Below are a few tables intended to summarise this text and to give a little more information in bite size chunks. Please do not hesitate to contact us if you need to explore our fascinating world of Infrared Cameras a little deeper.
1. Purpose & Application
THERMAL IMAGING CAMERAS
Feature
Thermography Cameras
Thermal Security Cameras
Scientific Infrared Cameras
Primary Use
Industrial inspections, fault finding, maintenance, diagnostics, process automation and firefighting.
Perimeter protection, surveillance, threat detection. Vehicle night vision.
Research and Development, Scientific Work
Typical Applications
Electrical & Mechanical fault detection, Heat Loss, Moisture Ingress, Early Fire Detection, Process Control.
Intrusion detection, night surveillance, border control, Military Night vision.
Mostly Uncooled Microbolometers, for Long Range and Border control – High performance cooled
Mostly High-Performance Cooled Cameras. MCT, InSb, SLS.Uncooled Microbolometers for consumable or lower accuracy & slower tests.
Thermal Sensitivity
From Bad or Poor to Good or Excellent. From bad @ 100mk to excellent @ 35mK – massive differences between models.
Uncooled good side from @50mK to excellent @20mk on the cooled versions
Highest Sensitivity @20mK and better. (Lower).
Measurement Tools
Temperature readings, basic and or advanced analysis tools, spot meters, area tools, isotherms etc.
Limited to colour pallets and contract alarms.
Complete radiometric measurement and analysis suite for advanced users. User calibrations permitted.
Image Analysis
Radiometric (temperature data per pixel)
Non-radiometric (shows heat differences or thermal contrast only)
Advanced Radiometric and time synchronisation
Recording/Alerting
Manual recording, single images or radio metric or standard video radiometric, inspection logs and notations
Motion alerts, real-time alarms, video analytics (mostly through software, limited onboard functionality)
From a single FPS (frame per second) to thousands of FPS, with advanced triggering and various data streaming options.
3. Technical Capabilities
THERMAL IMAGING CAMERAS
Feature
Thermography Cameras
Thermal Security Cameras
Scientific Infrared Cameras
Resolution
Often higher (e.g., 320×240, 640×480, 1024×768 and shortly even higher!
Lower (e.g., 160×120, 320×240 & 640 x 480) – optimised for detection.
320 x 240, 640 x 480, 1024 x 768 and higher resolutions.
Frame rates
Typically, 9Hz to 30Hz, up to 60Hz and even 100Hz for special models.
Usually, 30Hz only or lower.
Programmable from 0.5Hz to 1000’s Hz with windowing, largely application dependent.
Integration
Fixed type – Not typically integrated with CCTV. Advanced VMS systems with plug-in Modules can be used, or specialised software
Integrated with video management systems (VMS)
User dependant – Full SDK available for integration into various Research Software’s
Connectivity
Handheld units provide USB, Bluetooth, Wi-Fi for data export. Fixed versions – Ethernet, Gigabit Ethernet, versions may support protocols allowing integration into vision and control systems –model dependant! Smart Cameras allow various interfaces and outputs. SDK Supported.
Networked (IP, ONVIF compatible) for continuous feeds
Gigabit Ethernet (GigE Vision), CXP Dual Link
4. Summary
THERMAL IMAGING CAMERAS
Aspect
Thermography Cameras
Thermal Security
Scientific Infrared Cameras
You Need It If…
You’re diagnosing overheating equipment, building energy loss, or faults
You need to monitor an area for intrusion or unusual activity at night or in low visibility
Your developing new products and need to know more about the heat flow properties or thermal signatures of materials and components
Main Value
Precision temperature measurement & heat flow analysis, temperature trending.
Reliable detection of humans/vehicles/animals in total darkness
Accurate and reliable thermodynamic data for further analysis in FEM or Design platforms
Examples
FLIR E-series (E8 Pro, E96), FLIR T-Series (T865, T560), FLIR A series (A70, A700, A65)
Tjaart Broodryk has been a driving force at Yellotec for more than 17 years, serving as a director and helping shape the company into a leader in the field of Condition Monitoring and Predictive Maintenance.
Tjaart plays a key role in fostering a culture of excellence at Yellotec, with customer focus and technical expertise at the center of his work. Specialising in infrared thermography, he is widely respected in the industry for his dedication to advancing the field and supporting the evolving needs of Yellotec’s clients.
In 2024, Yellotec, in partnership with Teledyne FLIR’s advanced thermal imaging equipment, embarked on a specialised Tech Tour to provide a firsthand look at its exceptional capabilities in real-world defence applications.
From high-speed target tracking to precision measurements in extreme conditions, these cutting-edge R&D instruments demonstrated their unparalleled accuracy, resolution, and speed. Throughout the testing process, the powerful combination of FLIR cameras, software, and SDKs showcased their ability to capture critical thermal data with ease, reinforcing their essential role in defence research and development. This experience not only highlighted the sophistication of FLIR technology but also underscored its impact in pushing the boundaries of innovation and operational effectiveness.
With participation from Denel, ARMSCOR, SAAB, Incomar and CSIR (Council of Scientific and Industrial Research), the technology tour took place at several specialized defence testing sites and shooting ranges. Each location provided a unique environment to showcase the advanced capabilities of FLIR’s R&D instruments in real-world defence applications.
During the tour, the Yellotec’s dedication and expertise in utilizing FLIR’s advanced thermal imaging technology were recognized with a prestigious R&D Science Platinum Partner Award of the Year from Teledyne FLIR.
Overview of the Tech Tour
Started with the Yellotec team departing from Head office to Cape Town. Meeting up with the FLIR team and making our way back to Head Office with stops at:
Denel Rheinmetal Munitions Somerset
Institute of Maritime Technology
Denel Overberg Test Range – Flooded and we missed the opportunity to meet the team of Denel
Alkantpan
Dinokeng private game reserve
Denel Rheinmetall Munitions, Boskop Test Range Potchefstroom: Research and Development in percussion cap blasts and plume characterization.
The FLIR RS cameras at the ARMSCOR Institute Maritime Technology offer unparalleled capabilities in maritime surveillance systems. These advanced thermal imaging solutions excel in long-range monitoring, enabling precise detection and tracking of targets in challenging maritime environments. With their superior thermal sensitivity and high-resolution imagery, FLIR RS cameras provide exceptional performance for thermal monitoring and detection, ensuring enhanced situational awareness and security across vast maritime domains.
At the Denel Overberg Test Range, a division of the South African industrial group Denel, the FLIR RS and X-HS cameras play a crucial role in the in-flight testing of advanced guided and aviation systems. These high-performance thermal imaging cameras are designed to capture precise, high-resolution data during critical aerospace operations, offering exceptional clarity and accuracy in dynamic, high-speed environments. With their superior thermal sensitivity and fast-frame rate capabilities, the FLIR RS and X-HS cameras provide invaluable real-time monitoring and analysis, ensuring the safety, reliability, and effectiveness of advanced aerospace systems.
Enhancing Aerospace Testing with FLIR RS & X-HS Cameras
The FLIR RS and X-HS cameras play a pivotal role in capturing high-resolution thermal data during in-flight testing of advanced aerospace systems. With their exceptional thermal sensitivity and high-speed imaging, they provide precise monitoring and real-time analysis, ensuring optimal performance of guided and aviation systems in challenging environments.
FLIR Cameras Integrated with CT System for Airborne Target Tracking
In this setup, FLIR RS and X-HS thermal imaging cameras are strategically positioned alongside a CT system to provide enhanced tracking of airborne targets. The FLIR cameras capture high-resolution thermal data, enabling real-time monitoring and precise detection of targets at long ranges. The integration with the CT system ensures seamless data fusion, delivering comprehensive situational awareness for aerospace operations and advanced testing scenarios
Collaborative Setup: Yellotec, FLIR, and Denel Teams Preparing for Testing
The Yellotec, FLIR, and Denel teams work together in this image to set up the FLIR RS and X-HS thermal imaging cameras for a crucial test. The teams are engaged in careful alignment and calibration, ensuring the cameras are perfectly positioned to capture precise thermal data. This collaborative effort highlights the seamless integration of expertise from all parties involved to ensure successful deployment and accurate tracking of aerospace systems during testing.
Into the Night: FLIR Cameras and Team in Action
As the evening sets in, the Yellotec, FLIR, and Denel teams continue their meticulous setup of the FLIR RS and X-HS cameras. Working into the night, the teams ensure that the cameras are perfectly calibrated and ready to capture high-quality thermal data. This dedication reflects the precision and commitment required for the successful testing of advanced aerospace and defence systems in challenging conditions.
Final Integration: FLIR RS Camera Embedded into CT System for DENEL
The FLIR RS camera is seamlessly integrated into the CT system, marking the final stage of the setup for DENEL’s advanced testing operations. This integration allows for real-time thermal imaging data capture, enhancing the CT system’s capability to monitor and track targets with unparalleled accuracy. The combined power of FLIR’s high-resolution thermal imaging and the CT system’s precision ensures optimal performance for complex aerospace and defence applications.
FLIR X-HS Camera in Action at a South African Test Range
This video showcases the FLIR X-HS camera, captured by Yellotec and FLIR during testing at a South African Test Range. The footage demonstrates the camera’s exceptional ability to optimize energy usage and perform detailed plume characterization in real-time. With its high-speed imaging and superior thermal sensitivity, the FLIR X-HS provides invaluable insights into energy dynamics and exhaust plume behavior, advancing research and development for aerospace and defence applications.
Leak Detection and Energy Transfer Analysis with High-Speed Thermal Imaging
These images demonstrate the use of high-speed thermal imaging with FLIR cameras to identify potential leaks and assess energy transfer during gun testing. By capturing thermal signatures at critical moments, the FLIR cameras help determine if excessive energy is being lost through the muzzle, providing crucial data for optimizing performance. Understanding energy transfer and pinpointing leaks is vital for improving the efficiency and effectiveness of weapon systems in both testing and operational environments.
FLIR X-HS Camera in Action at ARMSCOR Capturing the Firing Dynamics of a Cannon
This thermal video captures the high-energy firing process of a cannon, providing a detailed view of the heat patterns generated during discharge. The FLIR camera’s high-speed thermal imaging reveals the rapid energy transfer and thermal signature of the cannon, offering valuable insights into the efficiency and behavior of the weapon during firing. This data is essential for analyzing performance, identifying potential issues, and optimizing the design of large-caliber artillery systems.
These additional images illustrate the use of high-speed thermal imaging to detect energy loss through leaks at the muzzle. By visualizing thermal patterns, the FLIR cameras provide critical data on energy transfer, helping to identify inefficiencies that could impact performance. This analysis is essential for enhancing the precision and reliability of gun systems during testing and development.
Effortless Setup and Successful Testing at Alkantpan Test Range
The first image showcases the streamlined setup process, highlighting the ease and efficiency with which the FLIR systems are prepared for upcoming tests. With intuitive integration, the teams ensure that everything is in place for optimal performance. The second image captures the successful completion of the testing, with the Alkantpan Test Range team, Yellotec, and FLIR teams coming together after a productive day. Their collaboration and dedication to precision have contributed to the advancement of aerospace and defence research through detailed data collection and analysis.
FLIR and Yellotec Teams Showcase New Technologies to CSIR
This image captures the FLIR and Yellotec teams setting up the cameras in preparation for a presentation and discussion with the CSIR (Council of Scientific & Industrial Research). The session focuses on demonstrating the features and potential applications of the latest FLIR technologies, emphasizing their impact on research and development across various industries. The collaborative effort between the teams and CSIR underscores the importance of innovation and knowledge sharing in advancing technological solutions.
Showcasing FLIR Innovations
The Defense Technology Day event was hosted by Yellotec in collaboration with FLIR, and attended by key industry leaders including SAAB, Incomar, and others. The event provided a platform for professionals to explore the latest advancements in defence technology, featuring live demonstrations of FLIR’s state-of-the-art thermal imaging solutions. Attendees engaged in insightful discussions on the practical applications of these technologies, focusing on how they are transforming the future of defence operations.
A Well-Deserved Break: Capturing Wildlife with FLIR’s Latest Science Technologies
After two intense weeks of testing and demonstrations, the FLIR and Yellotec teams took a well-deserved break by exploring the natural world. Using the latest FLIR science technologies, they captured stunning wildlife footage, showcasing the versatility and high-performance capabilities of FLIR’s thermal imaging systems in non-defenceenvironments. This moment not only allowed the teams to relax but also demonstrated the wide-ranging applications of FLIR technology in diverse fields, from defence to wildlife conservation.
Setting Up for Firearm Range Day: FLIR and Yellotec Teams in Action
These images show the FLIR and Yellotec teams preparing the cameras for a firearm range day. With meticulous attention to detail, the teams set up the advanced thermal imaging systems to capture critical data during live-fire exercises. This setup allows for real-time analysis of energy transfer, muzzle behavior, and thermal signatures, ensuring precise monitoring and valuable insights into firearm performance.
Capturing Firearm Dynamics with the FLIR X6980 HS
This high-speed video footage, captured using the FLIR X6980 HS with a 50mm motorized optic, provides a detailed view of the thermal dynamics as the firearm discharges. The camera’s rapid frame rate and exceptional thermal sensitivity allow for an in-depth analysis of the firearm’s performance, capturing crucial data on heat patterns, energy transfer, and muzzle behavior with unparalleled clarity and precision.
Analyzing Revolver Dynamics with the FLIR X6980 HS
This high-speed video footage, captured with the FLIR X6980 HS and a 50mm motorized optic, showcases the thermal dynamics of a revolver in action. The camera’s high frame rate and exceptional thermal sensitivity provide detailed insights into the revolver’s discharge process, highlighting critical thermal signatures, energy transfer, and muzzle behavior with remarkable accuracy.
FLIR RS6780 with 3X A Focal Lens in Action
This video footage, captured with the FLIR RS6780 equipped with a 3X AFocallens, precisely tracks the bullet path during firing. The enhanced resolution and thermal sensitivity of the camera allow for an in-depth analysis of the trajectory, providing valuable data on the bullet’s movement and impact points. The combination of high-speed imaging and advanced optics offers unparalleled insight into the dynamics of projectile motion.
A Tech Tour Like No Other: Challenges, Discoveries, and Team Moments
Between client visits, the Yellotec and FLIR teams set up the FLIR RS camera to capture footage of a small mountain pass, braving cold and rainy weather conditions. This moment highlights the adaptability of FLIR technology, capturing detailed footage even in harsh environments. Despite the challenging weather, the team shared unforgettable moments of discovery, showcasing the versatility of the FLIR RS camera in diverse and dynamic conditions.
FLIR’s Unique Selling Points: Setting the Standard in Thermal Imaging
FLIR’s cutting-edge thermal imaging technology offers a range of unmatched features that set it apart in the industry:
Exceptional Resolution & Clarity: FLIR cameras deliver high-resolution thermal imagery for precise data capture and detailed analysis, even in challenging conditions.
Versatility Across Industries: From defence and aerospace to wildlife monitoring and industrial inspections, FLIR’s technology is adaptable for a variety of applications.
Durability in Harsh Environments: Designed to perform in the toughest conditions, FLIR cameras offer reliable performance in extreme temperatures, adverse weather, and rugged terrain.
Seamless Integration: With easy setup and integration, FLIR systems effortlessly complement existing equipment, enabling enhanced data collection and analysis with minimal effort.
Advanced Optics & Speed: With powerful optics and high-speed imaging, FLIR cameras capture rapid thermal changes, providing real-time insights that are critical in fast-paced environments.
FLIR continues to lead the way in thermal imaging by offering technology that empowers professionals to make faster, more informed decisions, regardless of the application.
A Strong Partnership: FLIR and Yellotec’s Collaboration & Recognition
This image captures a proud moment as FLIR hands the Teledyne FLIR Platinum Partner Award to the Yellotec management team, recognizing Yellotec as FLIR’s top partner in Sub-Saharan Africa. This prestigious award acknowledges their exceptional collaboration and commitment to advancing thermal imaging technology across the region. Through this partnership, FLIR and Yellotec have provided innovative, world-class solutions, driving growth and success in various industries. Their continued teamwork reflects their shared dedication to pushing the boundaries of technology and service in Sub-Saharan Africa and beyond.
